Safety rules for using milling machines

Milling machines require special safety precautions while being used.

• Do not make contact with the revolving cutter.
• Place a wooden pad or suitable cover over the table surface to protect it from possible damage.
• Use the buddy system when moving heavy attachments.
• Do not attempt to tighten arbor nuts using machine power.
• When installing or removing milling cutters, always hold them with a rag to prevent cutting your hands.
• While setting up work, install the cutter last to avoid being cut.
• Never adjust the workpiece or work mounting devices when the machine is operating.
• Chips should be removed from the workpiece with an appropriate rake and a brush.

Keep in mind these key points:

•    Never use a horizontal milling machine without an effective cutter guard.
•    Always fix the work piece in a balanced position on the table. If a vice is used it should be of robust construction and securely attached to the table.
•    Never remove safety limit stops or use them as length trip stops.
•    Always ensure that cutters are rotating in the correct direction
•   Always stop the cutter spindle when not actually cutting
•    Always isolate the machine when changing a cutter or arbor use an arbor support when required
•    Handle milling cutters carefully - they have sharp edges
•    Always replace the gear train cover on a dividing head after adjustment
•    Use knee braces when required
•    Never use a milling machine cutter with even one damaged tooth
•    Never use damaged adaptors, taper sockets, taper shanks, etc.
•    Never remove a component from the table by inserting the fingers in a tenon or tee slot.
•   Always ensure that the draw bolt on a vertical milling machine is properly engaged or tightened.

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• Shut the machine off before making any adjustments or measurements.
• When using cutting oil, prevent splashing by using appropriate splash guards. Cutting oil on the floor can cause a slippery condition that could result in operator injury

 

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