WorkNC和WorkPLAN使工业设备制造商Bemap Aranda实现整夜无人值守加工，准确控制整个生产过程

用户简介

公司名字:

Bemap Aranda

业务:

工业机械设备制造商

公司网址:

www.bemap-aranda.fr

给Bemap Aranda 带来的价值:

编程高效简单；

高效且可靠的精加工刀路提供了卓越的表面品质，模具组件的表面光洁度高，后续几乎无需手动再加工；

等高精加工，确保缩短加工时间，自动生成圆弧下刀路径，防止在加工面留下进退刀印，从而提高加工品质；

碰撞管理模块保持加工安全可靠；

实现了整夜安全无人值守加工，提高生产力；

能够修改报价，保证报价竞争力，同时保持盈利；

能够采用有效的加工过程，提高工厂成本效益，增加盈利。

加工设备：

Breton Flymill、Mori Seiki,、Doosan 和 Eumach

用户反馈

“Programming is very quick and easy, and the toolpaths are then transmitted to the required machine by WiFi. Once machining is complete the tooling component is practically finished, as WorkNC’s rapid and reliable finishing toolpaths give a remarkably high surface quality. The parts require very little manual reworking”

“WorkNC编程快速简单，可通过WiFi将刀路传送至需要的机床上。由于WorkNC高效可靠的精加工刀路提供了卓越的表面品质，模具组件表面光洁度高，后续几乎无需手动再加工。”

 

——Michel Gauthier - Director

 

 

 

Processing between 30 and 60 new tooling projects every day, industrial mechanics specialists Bemap Aranda say WorkNC CAM software is the core element of their manufacturing operation. “It allows the workshop to function around the clock without supervision,” says Director Michel Gauthier.

每天生产30-60个的新工件工业机械设备制造商Bemap Aranda表示，WorkNC CAM编程软件是他们加工的核心工具。Bemap Aranda的总监Michel Gauthier说，“WorkNC能够使车间实现连续一整天自动化无人值守加工。”

 

And accurate production control is achieved by using the WorkPLAN Management System to plan and monitor all their projects.

同时通过WorkPLAN管理系统规划和监控所有项目，以实现准确的生产控制。

 

 

Based in the Hautes-Pyrénées region of France, the company undertakes a variety of machining work and tooling equipment repairs, mainly in the aerospace and aeronautics industries, but also for the automotive and railway sectors, too.

Bemap Aranda位于法国Hautes-Pyrénées，除主要承接航空航天行业的各种机械加工工作和设备维修之外，也服务汽车和铁路行业。

 

The engineering office imports customer CAD data of the part into CATIA, and designs the tooling equipment for it. Then the production planning department analyses each tool component and defines the CAM process using WorkNC, from Vero Software.

工程部将客户提供工件的CAD数据导入CATIA，并为其设计机床模型。然后由产品计划部门分析每个设备元件，再利用WorkNC进行编程。

 

 

Bemap Aranda use both 3-axis and 3+2-axis programs for their Forest Line, Breton Flymill, Mori Seiki, Doosan and Eumach CNC machines. The modules create roughing and re-roughing cutpaths – and depending on the tooling geometry they use one of two finishing processes: either Z-Level finishing, optimisation and remachining with a small tool; or planar finishing and final finishing with a small diameter cutter.

Bemap Aranda把WorkNC 3轴和3+2轴配置至Breton Flymill、Mori Seiki,、Doosan 和Eumach机床，在3轴和3+2轴模块中创建粗加工和半粗加工刀路，同时根据模具的几何形状决定选择精加工策略：等高精加工和利用小刀具的优化再加工策略，或者是利用小直径刀具的平面精加工和最终精加工策略。

 

“Programming is very quick and easy, and the toolpaths are then transmitted to the required machine by WiFi. Once machining is complete the tooling component is practically finished, as WorkNC’s rapid and reliable finishing toolpaths give a remarkably high surface quality. The parts require very little manual reworking.”

“WorkNC编程快速简单，可通过WiFi将刀路传送至机床。由于WorkNC高效且可靠的精加工刀路提供了卓越的表面品质，模具组件的表面光洁度高，后续几乎无需手动再加工。”

 

He says toolpath trajectories are easily modified in the graphic display by deleting specific zones or passes, according to the areas to be machined, while still maintaining the same reliability, due to the collision management module. “We don’t have the staff to operate three shifts, but WorkNC gives us the means to optimise our productivity by safely producing components, usupervised, through the night."

Michel Gauthier说根据待加工区域，在图形展示区域删除特定区域和通道可以轻松修改刀具路径。碰撞管理模块保持其安全可靠。“我们的员工再也不需要三班倒。WorkNC让我们实现了整夜安全无人值守加工，提高了我们的生产力。” 

 

Bemap (Bureau d’Etude Mécanique Adour Pyrénées) was founded in 2001 and acquired Aranda three years later. “Without WorkNC we wouldn’t be able to produce all the tools that we do today. Each of our tools is unique, and requires individual project management, working on a just-in-time basis.”

Bemap(Bureau d’Etude Mécanique Adour Pyrénées)成立于2001年， 并在三年后收购了Aranda。“没有WorkNC, 我们无法加工出所有的机械设备。我们每一个设备都是独一无二的，需要单独的项目管理，严格按照规定时间执行。”

 

 

He says the company can always find the ideal solution for manufacturing their tooling equipment. The global roughing and re-roughing toolpath is optimised for reduced fresh air cuts, with localised retracts and corner smoothing for high speed machining, and also for automatic detection and machining of flat surfaces. And the full set of finishing toolpaths, especially Z-Level, ensures reduced machining times and improved quality with automatically generated corner lead-ins preventing the parts being marked.

Michel Gauthier说公司总会为他们的工装设备加工找到理想的解决方案。WorkNC全局粗加工和半粗加工刀路能够减少空刀、优化进退刀、拐角光顺，同时也可用于优化自动检测和平面精加工。除此之外所有的精加工刀路，尤其是等高精加工，确保缩短加工时间，自动生成圆弧下刀路径，防止在加工面留下进退刀印，从而提高加工品质。

 

 

Extending the factory to a total of 1,500 square metres, and purchasing two new 5-axis machining centres, they could diversify production into manufacturing volume parts, and increasing the number of employees from six in 2008, to 22.

Bemap Aranda工厂面积已扩大至 1,500平方米，并购买了两台新的五轴机床，这意味着他们提高产品多元化和产量，员工人数从2008年的6人增加到22人。

 

But with the excellence in engineering that WorkNC provides, comes the need for additional sophistication in production control. Bemap Aranda uses WorkPLAN, Vero Software’s fully-scalable family of manufacturing solutions, to automate and manage processes for around 160 different projects a month, such as job costing, quotations, sales order processing, planning, quality, time, purchasing and stock management. Five members of staff use WorkPLAN, which Company Secretary and Accountant, Marie Capdeville describes as a valuable resource for controlling their volume part operation.

尽管WorkNC为我们提供了卓越工程技术，但是我们需要进一步完善生产管理。 Bemap Aranda使用Vero Software制造解决方案WorkPLAN自动操作和管理每月约160个不同项目的流程，如工作成本核算、报价、销售订单处理、计划、质量、时间、采购和库存管理。在 Bemap Aranda，5名员工使用着WorkPLAN。公司秘书兼会计师Marie Capdeville将其描述为控制批量生产的宝贵工具。

 

“The aeronautics industry, in particular, is extremely demanding regarding delivery lead times, quality and prices. Aranda have obtained ISO EN9100 accreditation thanks to WorkPLAN, which has allowed us to ensure full organisational compliance.”

“尤其是航空工业对交货时间、质量和价格的要求极其高。得益于WorkPLAN，Aranda已获得ISO EN9100认证。WorkPLAN使我们能够统筹整个加工环节。”

 

By using specific filters to edit spreadsheets, the Quotation module shows the percentage of unconfirmed quotations and those converted into orders. “This enables us to revise quotations to ensure they are competitive, while maintaining profitability. We’ve won new market share and new customers by establishing offers using past quotes or projects as models, which means they’re as accurate as possible.”

通过使用筛选过滤器来编辑电子表格，报价模块显示未经确认的报价和转换成订单的百分比。 “这使我们能够修改报价确保报价的竞争力，让我们保持盈利。以过去的报价或项目为模型建立准确的报价，让我们赢得了新的市场份额和客户。”

 

Job Management performs daily tracking tasks. “All technical and financial data linked to a project are available in real time and are easily accessible, meaning we can control progression and take remedial action if required.

WorkPLAN方便工作管理人员追踪日常工作进度。“我们能够第一时间轻松获得所有与项目有关的可供使用的技术和财务数据，这意味我们可以控制发展进程，并在必要时能够采取补救措施。”

 

 

“With the Time Management module we regularly compare operation times spent on any given machine, or by any of the operators, which allows us to make the best use of their skills and machine capabilities. It means we can adapt our manufacturing processes, improve workshop cost efficiency and increase profitability.

“通过时间管理模块，我们定期对比运行机器和对应的操作人员花费的时间，使我们能够充分利用操作人员技术能力和机器的加工能力。这表示我们能够调整制造流程，提高车间成本效益和提高盈利能力。”

 

Full and precise analysis is provided through a large number of spread sheets and summaries using filters. Reports include the ratio between tool manufacturing and volume part production in relation to the overall turnover; the delivery of parts and tooling equipment, respecting lead times and outstanding invoices; and machine performance such as time spent, turnover generated, and cost.

通过筛选过滤器编辑大量电子表格，并从中得出总结，由此得到完整而精确的分析。报告内容包括设备制造和批量生产的成本与整体营业额的比例、零件和模具的交货时间、每个订单从订货到交货的时间、未偿付的发票、以及机器运行情况，比如运行时间、对应产生的营业额和付出的成本。

 

Marie Capdeville says before installing WorkPLAN, they used several different software applications for individual tasks such as quotes and invoicing, which made it impossible to keep track of projects in progress, finished jobs, or future ones. “We evaluated three systems, and chose WorkPLAN for its ease of use, clear environment, and the fact that all functionality was readily available on the monitors. We can now manage the full chain from quotes through to invoicing in one single environment..”

Marie Capdeville说，在安装WorkPLAN之前，Bemap Aranda对报价和发票开具等工作都需要独立的应用软件，导致无法追踪正在进行的项目、已完成或未来的工作。“我们评估了三个系统，最终选择了WorkPLAN。WorkPLAN易于使用，清晰的工作环境，可以在显示器上随时可选所有功能。现在我们能够在同一个环境中管理从报价到发票开具整个过程。”

 

The system’s flexibility means they have been able to adapt WorkPLAN to obtain the exact information they need.  

系统的灵活性意味着他们能够利用WorkPLAN以获取所需的确切信息。

文章出处：上海强互科技官网

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