php quotedprintable,PHP: quoted_printable_encode - Manual

Two bugs:

1) your linebreak is wrong

$linebreak = "\r\n";

2) continuation of lines with no whitespace is broken

/*

* the text after the whitespace will have to

* be read again ( + any additional characters

* that came into existence as a result of the

* encoding process after the whitespace)

*

* Also, do not start at 0, if there was *no*

* whitespace in the whole line

*/

if (($i + $addtl_chars) > $whitesp_diff) {

$output .= substr($cur_conv_line, 0,

(strlen($cur_conv_line) - $whitesp_diff)) .

$linebreak;

$i = $i - $whitesp_diff + $addtl_chars;

} else {

/* emit continuation --mirabilos */

$output .= $cur_conv_line .

'=' . $linebreak;

}