What Are the Molding Process Conditions of Injection Molding Products?

Injection molding process conditions of injection molding products mainly include the following aspects:

1. Temperature conditions: Injection molding needs to heat plastic particles to a melting state, and generally the injection molding machine will set the heater of the heating cylinder, the cylinder and the mold to provide heating conditions. Different plastic materials require different heating temperatures, and usually need to be tested before production to determine the appropriate temperature conditions.

2. Pressure conditions: Injection molding needs to apply a certain pressure in the mold, so that the plastic can fully fill the cavity of the mold, and can maintain a certain pressure time to prevent the production of shrinkage holes, bubbles and other defects. The size of the pressure should be set reasonably according to the pressure range of the injection molding machine and the shape and size of the product.

3. Injection speed condition: Injection speed refers to the speed at which the plastic enters the mold. Generally speaking, too fast injection speed will lead to bubbles, flow marks, poor welding and other defects, while too slow injection speed will lead to rough surface of the product and shorten the injection cycle. Therefore, the size of the injection speed needs to be adjusted during the mold test.

4. Cooling time conditions: Cooling time refers to the plastic products formed in the mold need to be cooled in the mold for a certain time before they can be taken out to avoid deformation, shrinkage and other defects. The length of the cooling time needs to be set according to the size and thickness of the product and adjusted during the production process.

5. Injection molding material conditions: Injection molding needs to choose the right plastic material, and adjust the temperature, pressure, injection speed and other conditions according to the characteristics of the material. Different plastic materials have different melting points and fluidity, so different process parameters need to be adjusted.

6. Mold conditions: Mold is the key to injection molding, it needs to meet the requirements of the product, such as the shape of the product, size, surface quality and so on. At the same time, the material and production process of the mold also need to be considered to ensure its wear resistance, corrosion resistance and precision requirements.

In conclusion, the injection molding process conditions of injection molding products include temperature, pressure, injection speed, cooling time, injection materials and molds. In the production process, these conditions need to be scientifically adjusted and controlled to ensure product quality and production efficiency.