Raymond mill Common Problems in Cement Industry

Raymond mill is designed according to the principle of material bed grinding, its main features are: high-pressure, full-speed, full material, material bed crushing. Since the high voltage load by Raymond twin roll diameter is transmitted to the grinding material layer, most of the energy is used to squeeze the material between each other, the sound generated by the friction material, thermal deformation of the material is converted to energy, deformed, torn, crushed, so Raymond higher energy efficiency equipment.

At the same time, the material roll after only greatly reduced size, Bond work index also decreased significantly, which greatly improved the condition of the subsequent grinding mill, the entire grinding system unit power consumption decreased significantly.

First, the working principle and the main characteristics Raymond

Raymond synchronous rotation by two opposed pressing rollers, a fixed roller, an active roll.

Material from the top to the two rollers, is squeezed between rollers into a continuous roll, after being 50-100MPa of high pressure, into a dense cake is discharged from the machine. Discharged cake, in addition contain a certain proportion of finished granules, the granules within the non-finished, a large amount of cracks, in a further grinding process, grinding can greatly reduce power consumption.

Raymond mill price is installed in the system, you can make the potential into full play grinding equipment, increase production up to 50-100%, improve production efficiency of the whole system. By Raymond grinding material, so that the total power consumption can be significantly reduced grinding system, saving 25-50% than traditional grinding method, annual energy-saving benefits are considerable.

Raymond mill works shown in Figure

1, mainly rely on two horizontally mounted and synchronized counter-rotating high pressure squeeze rollers crush the material layer. The material layer is enclosed in the process is forced to move downward pressing force is gradually increased to a Force sufficient, until they are pulverized and compacted material is extruded into a cake is discharged from the machine. Mechanical strength of this cake is very low, hand twist that is broken. Cake contains a lot of fine powder, wherein the fine particles of less than 90μm finished about 20 to 30%, the internal structure of the coarse particles is destroyed, resulting in a number of micro-cracks, a high grindability. That is, the material particles are smaller than 2 mm in the pressed cake of about 60 to 70%, but there are many micro-cracks.

Second, Raymond mill prone to problems

Roll surface surface wear

Roll surface cracks or dents or hard roll surface wear layer peeling

Raymond bit worn bearing

Raymond gear bearing chamber wear

Reducer leakage (leakage)

Third, the technical field repair Raymond FAQ

1. Raymond mill roller bearing bits for repair

Raymond roller withstand greater torque force and compressive stress in the work process, in the course of the axis between the event and the bearing with the gap would aggravate the wear between the journal and the bearing inner ring, the equipment generating large vibration and noise, reduce the operating performance of the device caused by rotation of the roll body is not smooth. Due to changes in the volume of material during operation, resulting in a radial bearing prone to impact collisions, severe damage to the bearings, roller scrap, resulting in a vicious incident.

2, Raymond mill planetary gear worn bearing housing repair

Raymond planetary gear drive side has high speed gear ratio and other characteristics, the bearing chamber once worn gear will cause a gap, can cause serious damage or broken gear teeth. Wear long run it will result in the normal operation of the bearing, resulting in bearing fever, severe burning phenomenon will cause the bearing to normal production caused a very big impact. SBM sebang use technology products for the repair is fast, simple and easy to operate features, site restoration in many cases can shorten the company's downtime, extend the life of the equipment.

 

 

 

来自 “ ITPUB博客 ” ，链接：http://blog.itpub.net/30047666/viewspace-1354194/，如需转载，请注明出处，否则将追究法律责任。

转载于:http://blog.itpub.net/30047666/viewspace-1354194/