Common faults and solutions in the use of agricultural machinery

This paper summarizes and analyzes several failures and failures of agricultural seeders reported in recent weeks, and puts forward corresponding solutions, which are briefly analyzed and discussed in this paper.

• 1. Analysis of several common failures in the use of agricultural machinery

(1) Diesel engine oil circuit fault. Diesel engine oil circuit failures generally include fuel injection failure, non fuel injection failure, high pressure oil circuit failure and low pressure oil circuit failure. There are many reasons for such failures, including both natural environmental factors and human use factors.
(2) Gear pump failure. In the use of agricultural machinery, gear pump is also a device that is prone to failure. If the front and rear end covers of the gear pump are not tightly sealed, air will enter the gear pump, thus affecting the normal operation of the gear pump; If the tooth profile and dimensional accuracy of the gear pump are not correct or the axial clearance between the gear and the end cover is too small, noise and pressure fluctuation will occur during gear engagement. In addition, problems such as inefficient operation of agricultural machinery or seal ring flushing may occur.
(3) Hydraulic system failure. Among the commonly used agricultural machinery, the main application of hydraulic system is the operating system and steering system of the harvester, which plays an important role in promoting the efficient operation of the harvester. However, in the specific use process, the hydraulic system is also a part that is prone to failure. Affected by factors such as harsh operating environment, it is easy to cause problems such as hydraulic system pollution and component wear, resulting in hydraulic system failure or early failure.

• 2. Solutions to common faults

The above faults can be solved according to the following methods:
(1) The solution of diesel engine oil circuit fault. The diesel engine itself is a relatively complex system. Once a fault occurs, the root cause of the fault should be checked first. If the fault is the fault of the high-pressure oil circuit of the diesel engine, it should be considered whether the normal supply of oil is affected due to the excessive fit clearance caused by the severe wear of the coupling parts. If not, the coupling parts should be replaced in time. If not, the pre stroke of the plunger should be checked. If the pre stroke is too large or too small, it will lead to the interval of oil supply and then cause the fault. In addition, when the diesel engine is started, the fuel supply may be abnormal due to the damage of the fuel supply system components, such as the damage of the outlet valve and plunger spring.
(2) Solution to gear pump failure. For the problem of poor sealing between the gear pump and the front and rear end covers, the roughness of the contact surface of the gear pump and its front and rear end covers should be corrected to reduce the roughness of the contact surface and improve the meshing accuracy, so as to solve the problem; For the problems of large working vibration, large noise and large pressure fluctuation, it is necessary to solve them from the gear accuracy, the size of the unloading groove, and the size of the axial clearance between the gear and the end cover.
(3) Solution to hydraulic system failure. The troubleshooting and solution of the hydraulic system need to be improved from the technical level, especially in the design of the hydraulic system and its application in agricultural machinery, we should listen to the suggestions and opinions of agricultural machinery experts. At the same time, due to the randomness and suddenness of the hydraulic system failure, it is necessary to do a good job in investigation, summarize the general rules of the failure, and then optimize the technology to ensure the stable operation of the hydraulic system.
Summary: This article describes and provides solutions to several common problems of remanufactured agricultural machinery recently. If you have any questions, please leave a message below this blog and I will answer them one by one

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From: Green Sustainable Agricultural Machinery Remanufacturing Technology Co., Ltd