目 录
摘要 I
第 1 章 绪论 1
1.1引言 1
3.3膜片弹簧的校核 12
3.3.1外径的校核 12
3.3.2滑磨功的校核 12
3.4本章小结 16
4.1.2减振器摩擦力矩 18
4.1.3预紧力矩 18
4.1.5减振弹簧数目 18
4.2减振弹簧的尺寸确定 19
6.2压盘的设计计算 28
6.3分离轴承的设计计算 30
6.4从动片的设计 31
6.5分离杆的材料 32
6.6本章小结 32
结论 33
参考文献 34
致谢 35
摘 要
我国的车辆工业相对于世界其他先进国家相当落后,虽然从国外引进了许多新产品、新技术,但是离全面掌握核心技术还有很长的差距。本设计最典型的中型载货汽车技术参数为依据,对其进行膜片弹簧离合器设计。希望能使我国离合器的自主开发能力及产品设计水平得到一定的提高。
现代汽车摩擦离合器在设计中根据车型的类别,使用要求,与发动机的匹配要求,制造条件以及标准化、通用化、系列化要求等,合理地设计离合器总成的结构显的尤为重要。本文研究了离合器及其操纵机构系统的结构知识、设计理念及方法等。并且对离合器及其操纵机构的主要零件进行了详细的设计计算,其中重点研究了膜片弹簧、扭转减振器、操纵机构和摩擦片的设计方法、思路、理论。对结构元件分析、主要参数及零件载荷的确定、强度计算方法都有详细的介绍。
本设计得到了以粉末冶金材料作为离合器摩擦片摩擦材料的单片推式膜片弹簧离合器,满足了较高性能的标准,取代了对环境有污染的石棉基摩擦材料。
关键词:离合器;膜片弹簧;摩擦片;操纵机构;设计
ABSTRACT
Vehicles industry of China is opposite to the world other advanced countries quite falls behind, although from overseas has introduced many new products, the new technology, but to comprehensively grasps the core technology also to have the very long disparity. This design most typical medium truck technology parameter is the basis, carries on the diaphragm spring coupling design to it. The hope can cause our country coupling the independent development ability and the product design level obtains the certain enhancement.
The modern automobile friction clutch acts according to the vehicle type in the design the category, the operation requirements, with the engine match requirement, the manufacture condition as well as the standardization, the universalization, the serialized requirement and so on, reasonably designs the structure which the coupling always becomes to reveal especially is important. This article has studied the coupling and its the ontrols organization structure knowledge, the design idea and the method and so on. And has carried on the detailed design calculation to the coupling and its the ontrols organization major parts, has studied the disk spring, the reverse shock absorber, the ontrols organization with emphasis and the clutch plate design method, mentality, theory. To the structural element analysis, the main parameter and the components load determination, the strength calculation method all has the detailed introduction.
This design obtained monolithic has pushed the type disk spring coupling by the powder metallurgy material as the clutch plate friction material, satisfied has compared the high performance the standard, substituted had the pollution to the conditions the asbestos base to rub the material.
Key words: Clutch;Diaphragm Spring;The Clutch Plate;Ontrols Organization;Design