摘 要
本课程设计主要内容包括齿轮油泵泵盖的加工工艺过程设计和钻盲孔的专用夹具设计,在课程设计过程中完成了零件图、毛坯图、夹具体装配图和夹具体零件图的绘制及说明书的编写。
泵盖零件结构较简单,而且为铸件,外表面为要求较高精度要求,铸造即可满足,与其它接触面处的端面精度要求较高,需要经过粗车、半精车加工,保证密封配合性。
本次设计针对盲孔的加工难度设计了一套专用夹具,采用一面两孔的定位方式来满足定位要求,又通过夹紧装置保证加工过程中不会产生较大误差。其中间过程对夹紧装置进行了受力分析,保证了夹紧的可靠性。
综上所述为本次课程设计的主要内容及设计过程
Abstract
The main contents of the curriculum design, including gear oil pump cover process design and process of
blind hole drilling special fixture design in the curriculum design process was completed parts map, blank map of the specific folder and the folder assembly of specific parts and the manual mapping preparation.
Pump parts to build a simpler structure, but also for the casting, the outer surface of the requirements for higher precision, casting can be met, contact with other Department of the higher-end precision, cars need to go through thick, semi-refined car processing, to ensure that sealed with sexual.
The design for the
blind hole of the processing difficulty of the design of a special fixture, using a two-hole position to meet position requirements to ensure through clamping device processing will not produce large errors. Intergovernmental process in which a clamping device for mechanical analysis, to ensure the reliability of the clamp.
To sum up this meeting the main contents of the curriculum design and the design process
目录
1、零件的工艺性分析
本次课程设计的题目是左端盖的加工以及孔的专用夹具的设计。左端盖是齿轮油泵的组成部分,它与泵体、右端盖齿轮轴等零件装配在一起工作,泵盖主要的作用是密封、紧固。保证油泵正常工作,不漏油,不与齿轮轴打齿。
齿轮油泵泵盖的材料是HT200,毛坯制造完成后需进行时效处理,消除毛坯制造和机械加工中产生的内应力。泵盖有下列几组加工表面:
1.以泵盖左端盖24为基准的加工表面,这一组加工表面包括对右端面的加工。
2.以中心距为42±0.02为定为基准的两个盲孔。
经过对以上加工表面的分析,我们可以选定粗基准,加工精粗基准所在的加工表面,然后借用专用夹具对其它加工表面进行加工,保证它们的位置精度
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