VITRONICS公司介绍及主要产品

Vitronics

"With a strongengineering team we have been developing machine vision solutions that areadapted to your needs for 29 years. Continuous development of our software andhardware components, as well as consistent investment in research and development,make VITRONIC one of the leading machinevision companies. We inviteyou to discover our passion for accepting challenges and for developingpracticable machine vision solutions. Weare looking forward to your query."

Automotive

From qualitativesurface inspections tothree-dimensional weldseam inspections and 3D-Robot Vision, we assist you in optimizing your productionprocesses.

The utilization of our machine vision systems guarantees reliable and objectiveinspections and safe handling of the components. Protocols and statisticalevaluations can be prepared based on the inspection results and make itpossible to retrace the components and provide information forprocess optimization.

VIROwsi - 2D and 3D weld seaminspection

The newly developedsystem generation with combined2D and 3D machine visionnow also makes it possible to reliably inspecthighly reflective materials and extremely flat weld seams. The optimized andmore slender design simplifies the integration into the production sequence.

Recorded quality

VIROwsi proves to be highly robust, namely also inharsh welding environments. All inspection results are stored and directlyincorporated into a protocol. The productquality therefore isflawlessly and seamlessly documented.

Field-tested operatingconcept

The graphical userinterface of the inspection system provides a clearvisualization of the inspection results: VIROwsi classifies the defects and displaysthe position and the type of defect in detail.

VINSPEC - Surface Inspection

The machine vision system VINSPEC inspects surfaces and contours of visible, sealing and functionalsurfaces, no matter whether the parts are plane or curved. We use high-resolution matrix and line scan cameras thatreliably detect defects such as scratches, tears, dents, blisters, pores orshape flaws on the edges.

Practical Examples

  • Shrink hole and contour inspection on sealing surfaces of cylinder heads, engine blocks and engine components
  • Surface inspection and quality sorting of automobile rearview mirrors
  • Inspection of precision stampings
  • Internal visual inspection of valve housings and instruments
  • Surface inspection of ceramic discs
  • Surface inspection on glass seals for airbag igniters
  • Quality inspection on forged parts

VIRO - 3D Robot-Vision

Seeing, grasping, inspecting 
– almost human

The robot visionsystem fromVITRONIC nowmakes it possible to identify and handle complex and dimensionally unstablepart geometries. Consequently, areas of industrial production that wereconsidered to be non-automatable so far can now beautomated.

The technology makes it possible to reliably and
 automaticallyhandle objects ofdifferent sizes, object- and surface condition. The 3Didentification system evenrecognizes complex objects and determines their coordinates in order to handlethem automatically. It does not matter at all if the objects change in the longterm, e.g., due to wear.

Advantages of 3D Robot Vision

  • Identification and optical quality inspection with a single machine vision system
  • Recognition of complex objects and determination of the coordinates
  • Automated handling, even with variable contours

Medical & Pharmaceuticals

Are you scared of injections?So are we! But we know that the needles have been inspected in accordance withall GAMP guidelines.

All VITRONIC machine vision systems have been validated according to the GAMPqualification packet - thebasis for quality control in the manufacture of products in the medical and pharmaceuticalindustries. In this respect, VITRONIC provides support as a competentpartner with many years of experience. 

Today, fully automated systems from VITRONIC ensure ultimate product safety. Wedesign standardized machinevision solutions for simplereading tasks, as well as individually tailored system solutions for complex inspection tasks.

VICODE – Absolute Scanning Reliability

The identification system VICODE forms thebasis for process reliability. The solution is characterized bya high recognition reliability for 

  • codes
  • letterings
  • colors

Attribute-based print image control makes it possible to achievescanning rates up to 99.9 percent. VICODE can be easily expanded at any timeand is easy to operate. Due to the semi-automatic "teach-in"function, even complex labels can be quickly taught.

All VITRONIC machine vision systems can be validated due to the GAMPqualification packet.

VINSPEC – Quality inspectionin the μm-range

·        

·        

The fullyautomated machine vision system VINSPECensures utmost productsafety. In this case, 100 percent quality control ensures definite traceabilityand contributes actively to the processoptimization.

VINSPEC by VITRONIC is the specialist for
 inspectiontasksin the medical and pharmaceutical industry: quality criteria arerecognized up into the μm-range. Whetherin the fiber end inspection of dialyzers, the inspection of needle points orthe inspection of drip chambers, VINSPEC allows you to carry out qualityinspections at the highest level, naturally in accordance with GAMPguidelines.

360° all around scanning andinspecting with VINSPEC

The VITRONIC in-housedevelopment combines different tasks in one system without an additionalmechanism for turning the bottles: from checking the cap colors and inspectingthe flanging for defects to the verification of writings and codes.

Packaging & Materials

"Refrainfrom always following a predestined
path for it only leads where others have
 
already walked." -Alexander Graham Bell-

Everything there? Or issomething still missing?

Assembly, processingand completeness monitoring with VINSPEC:

A seamless inlineinspection by means ofmachine vision avoidssubsequent defects and costly reclamations due to faulty, incompletely orincorrectly assembled products. Themachine vision system VINSPEC inspectsa broad variety of complex parts, such as varying surfaces, in a fullyautomated and reliable fashion. This is even possible witha high productionthroughput.

VINSPEC – Inspection of WebMaterials

Continuous inspection -optical quality control of web materials

With itshigh-resolution line scan cameras, the machine vision system VINSPECsignificantly contributes to quality improvements in the production of webmaterial. Defects such as doctor blade streaks, scratches, inclusions and holesare reliably detected, displayed and stored, namely at film widths and hightransport speeds.

VINSPEC – Optical QualityInspection of Containers

·        

·        

What do you see? We seecreases, dents, dirt, holes, tears, chippings...

VINSPEC inspects differentcontainer shapes and colors for various criteria in the production cycle.Complete or even missing labels, scratches or dents on the product are reliablydetected so that the product is noteven offered for sale.

Due to the utilizationof the machine vision systemVINSPEC, the rejection rate in production lines is verifiably optimizedand the delivery of faulty or incompletely assembled products is prevented.

Machine Vision forPhotovoltaic Production

Quality-relevant opticalcriteria and defective spots on wafers,cells and thin-film substrates, as well as on complete modules, are detectedup into the μm-range and classified in accordance with customer requirements bymeans of high resolutionmatrix cameras and line-scan cameras. 

VINSPECsolar - inspection of wafers and solar cells

How efficiently do youcapture the sun? We show you how you can become even better!

VINSPECsolar carries outmicrocrack inspections, contour and surface inspections and even inspections ofthe front and rear print in the production cycle in the production of wafersand solar cells. 

Actively improve your processes by utilizing the machine vision system VINSPECsolar.- All inspection values can be transmitted to MES systems in databases, as wellas in standardized interfaces.

Reliably Detecting and Optimizing Weak Points

  • Microcracks
  • Inclusions and holes
  • Corner and edge disruptions
  • Missing front and rear print
  • Print position
  • Paste spots
  • Finger width and finger disruptions
  • Color aberrations
  • Color contrast, color inhomogeneity and layer thickness

VINSPECsolar - Handling and Quality Inspection ofSolar Modules

How much time do you spendwith handling processes? Save time with intelligent machine vision by VITRONIC

VINSPECsolar performs all important inspectiontasks in the production of solar modules such that you can count on 100 percentquality for your customers. 

The machine vision system ensures that only flawless solar cellsare additionally processed into a module. VINSPEC SOLAR goes even one step further and savesyour most valuable commodity: time. Handling and quality inspection are mergedinto one production step.

What we do for you

  • Handling and quality inspection of the solar cells upstream of the stringer
  • Inspection of the string
  • Electroluminescence and inspection of the complete solar module

VINSPECsolar - Automatic Visual Inspection of ThinFilm Modules

The latest technologies onlydeserve the best - the machine vision system VINSPEC SOLAR byVITRONIC

The product familyVINSPEC SOLARinspectsthin film modules in-line before and after relevant productionsteps. Various module types can be inspected regardless of the manufacturingmethod. 

The machine vision system VINSPECsolar is used for the glass inspection priorto the coating, after the individual coating processes and for the finalinspection and classification. Special inspections such as the measurement ofthe substrate and glass deflection make it possible to avoid consequentialdefects from the beginning.

 

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