数控g71编程实例带图_数控机床编程实例图纸程序

本文详细介绍了如何使用数控车床进行零件加工,包括外圆粗车、精车、切槽、钻孔、螺纹加工等多个工序,通过具体的G71编程实例,展示了详细的加工步骤和参数设置,旨在帮助读者理解和掌握数控编程技巧。

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用数控车床完成图示零件的加工,此零件为配合件,配合锥面用涂色法检查,要求锥体接触面积不小于50%,零件材料为45钢。

数控加工工序

1

Φ280 -0.02、Φ35+ -0.05、Φ420 -0.02、 Φ480 -0.03外径

T01

外圆粗车

93°

500r/min

0.2mm/r

01

01

2

Φ280 -0.02、Φ35+ -0.05、Φ420 -0.02、 Φ480 -0.03外径

T02

外圆精车

55°

1000r/min

0.1mm/r

02

02

3

Φ350 -0.02、Φ420 -0.02、外径

T01

外圆粗车

93°

500r/min

0.2mm/r

01

01

4

Φ350 -0.02、Φ420 -0.02、外径

T02

外圆精车

55°

1000r/min

0.1mm/r

02

02

5

R26、SΦ52±0.03

T02

外圆精车

55°

500r/min

0.2mm/r

02

02

6

R26、SΦ52±0.03

T02

外圆精车

55°

1000r/min

0.1mm/r

02

02

7

5×2槽

T03

切槽刀

刃宽5mm

300r/min

0.15mm/r

03

03

8

M24

T04

三角外螺纹刀

60º

500r/min

04

04

9

Φ520 -0.03

T01

外圆粗车

93°

500r/min

0.2mm/r

01

01

10

Φ520 -0.03

T02

外圆精车

55°

1000r/min

0.1mm/r

02

02

11

Φ21

钻头

500r/min

12

Φ28+0.03 0

T05

镗刀

55°

500r/min

0.2mm/r

05

05

13

Φ28+0.03 0

T05

镗刀

55°

1000r/min

0.1mm/r

05

05

14

Φ35+0.03 0

T05

镗刀

55°

500r/min

0.2mm/r

05

05

15

Φ35+0.03 0

T05

镗刀

55°

1000r/min

0.1mm/r

05

05

16

M24

T06

三角内螺纹刀

60º

500r/min

06

06

参考程序

O0001 (大件左端程序)

N10 G21 G40 G97 G99 M03 S500 T0101;

N20 G00 X60.0 Z10.0 M08;

N30 G71 U2.0 R1.0;

N40 G71 P50 Q180 U0.3 W0.2 F0.2;

N50 G00 G42 X26.0 ;

N60 G01 Z0.0;

N70 G01 X27.99 Z-1.0;

N80 G01 W-8.0;

N90 X31.0;

N100 X35.0 W-20.0;

N110 X40.0;

N120 X41.99 W-1.0;

N130 W-20.0;

N140 X46.0;

N150 X47.985 W-1.0;

N160 Z-58.0;

N170 X52.0;

N180 Z-155.0;

N190 G00 X70.0 Z50.0;

N200 G21 G40 G97 G99 M03 S1000 T0202;

N210 G00 X60.0 Z10.0;

N220 G70 P50 Q180 F0.1;

N230 G00 X70.0 Z50.0;

N240 G21 G40 G97 G99 M03 S300 T0303;

N250 G00 X60.0 Z-155.0;

N260 G01 X4.0 F0.15;

N270 G01 X60.0;

N280 G00 Z50.0 M05;

N290 M09;

N300 M30;

O0002 (大件右端程序)

N10 G21 G40 G97 G99 M03 S500 T0101;

N20 G00 X60.0 Z10.0 M08;

N30 G71 U2.0 R1.0;

N40 G71 P50 Q150 U0.3 W0.2 F0.2;

N50 G42 G00 X20.0;

N60 G01 Z0.0;

N70 X23.7 Z-2.0;

N80 Z-20.0;

N90 X33.0;

N100 X34.99 W-1.0;

N110 W-12.0;

N120 X40.0;

N130 X41.99 W-1.0;

N140 W-20.0;

N150 X52.0;

N160 G00 X60.0 Z50.0;

N170 G21 G40 G97 G99 M03 S1000 T0202;

N180 G00 X60.0 Z10.0;

N190 G70 P50 Q150 F0.1;

N200 G00 X60.0 Z50.0;

N210 G21 G40 G97 G99 M03 S500 T0202;

N220 G00 X60.0 Z-52.0;

N230 G73 U6.0 W2.0 R3;

N240 G73 P250 Q280 U0.3 W0 F0.2;

N250 G01 G42 X48.0;

N260 G03 X48.0 Z-72.0 R26.0;

N270 G02 X48.0 Z-92.0 R26.0;

N280 G01 X60.0;

N290 G00 Z50.0;

N300 G21 G40 G97 G99 M03 S1000 T0202;

N310 G00 X60.0 Z-52.0;

N320 G70 P250 Q280 F0.1;

N330 G00 X60.0 Z50.0;

N340 G21 G40 G97 G99 M03 S300 T0303;

N350 G00 X30.0 Z-20.0;

N360 G01 X20.0 F0.15;

N370 G04 X3.0;

N380 G01 X30.0 F0.15;

N390 G00 X60.0 Z50.0;

N400 G21 G40 G97 G99 M03 S500 T0404;

N410 G00 X30.0 Z5.0;

N420 G92 X22.8 Z-16.0 F3.0;

N430 X22.1;

N440 X21.5;

N450 X21.1;

N460 X20.7;

N470 X20.3;

N480 X20.1;

N490 G00 X60.0 Z50.0 M05;

N500 M09;

N510 M30;

小工件先打中心孔、 钻ф21х80的孔。

O0003

N10 G21 G40 G97 G99 M03 S500 T0101;

N20 G00 X60.0 Z10.0 M08;

N30 G71 U2.0 R1.0;

N40 G71 P50 Q80 U0.2 W0.2 F0.2;

N50 G00 X48.0;

N60 G01 Z0.0;

N70 X51.85 Z-2.0;

N80 Z-65.0;

N90 G00 X60.0 Z50.0 ;

N100 G21 G40 G97 G99 M03 S1000 T0202;

N110 G00 X60.0 Z10.0;

N120 G70 P50 Q80 F0.1;

N130 G00 X60.0 Z50.0 ;

N140 G21 G40 G97 G99 M03 S500 T0505;

N150 G00 X10.0 Z10.0;

N160 G71 U2.0 R1.0;

N170 G71 P180 Q240 U-0.3 W0.2 F0.2;

N180 G41 G00 X35.0;

N190 G01 Z0.0;

N200 X31.0 Z-20.0;

N210 X28.0;

N220 W-10.0;

N230 G01 X24.0;

N240 X20.0 W-2.0;

N250 G00 X60.0 Z50.0;

N260 G21 G40 G97 G99 M03 S1000 T0505;

N270 G00 X10.0 Z10.0;

N280 G70 P180 Q240 F0.1;

N290 G00 X60. Z50.0 ;

N300 G21 G40 G97 G99 M03 S300 T0303;

N310 G00 X60.0 Z-65.0;

N320 G01 X4.0 F0.15;

N330 G01 X60.0;

N340 Z50.0 M05;

N350 M09;

N360 M30;

O0004 (小件调头镗孔、内螺纹程序)

N10 G21 G40 G97 G99 M03 S500 T0505;

N20 G00 X10.0 Z10.0 M08;

N30 G71 U2.0 R1.0 ;

N40 G71 P50 Q100 U-0.3 W0.2 F0.2;

N50 G41 G00 X37.0;

N60 G01 Z0.0;

N70 X35.015 Z-1.0;

N80 Z-10.0;

N90 X24.0;

N100 X21.0 W-2.0;

N110 G00 X60.0 Z50.0;

N120 G21 G40 G97 G99 M03 S1000 T0505;

N130 G00 X10.0 Z10.0;

N140 G70 P50 Q100 F0.1;

N150 G00 X50.0 Z50.0;

N160 G21 G40 G97 G99 M03 S500 T0404;

N170 G00 X10.0 Z-8.0;

N180 G92 X21.96 Z-31.0 F3.0;

N190 X22.66;

N200 X23.26;

N210 X23.66;

N220 X24.06;

N230 X24.46;

N240 X24.66;

N250 G00 Z50.0;

N260 X50.0 M05;

N270 M09;

N280 M30;

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