

用数控车床完成图示零件的加工,此零件为配合件,配合锥面用涂色法检查,要求锥体接触面积不小于50%,零件材料为45钢。
数控加工工序
1
Φ280 -0.02、Φ35+ -0.05、Φ420 -0.02、 Φ480 -0.03外径
T01
外圆粗车
93°
500r/min
0.2mm/r
01
01
2
Φ280 -0.02、Φ35+ -0.05、Φ420 -0.02、 Φ480 -0.03外径
T02
外圆精车
55°
1000r/min
0.1mm/r
02
02
3
Φ350 -0.02、Φ420 -0.02、外径
T01
外圆粗车
93°
500r/min
0.2mm/r
01
01
4
Φ350 -0.02、Φ420 -0.02、外径
T02
外圆精车
55°
1000r/min
0.1mm/r
02
02
5
R26、SΦ52±0.03
T02
外圆精车
55°
500r/min
0.2mm/r
02
02
6
R26、SΦ52±0.03
T02
外圆精车
55°
1000r/min
0.1mm/r
02
02
7
5×2槽
T03
切槽刀
刃宽5mm
300r/min
0.15mm/r
03
03
8
M24
T04
三角外螺纹刀
60º
500r/min
04
04
9
Φ520 -0.03
T01
外圆粗车
93°
500r/min
0.2mm/r
01
01
10
Φ520 -0.03
T02
外圆精车
55°
1000r/min
0.1mm/r
02
02
11
Φ21
钻头
500r/min
12
Φ28+0.03 0
T05
镗刀
55°
500r/min
0.2mm/r
05
05
13
Φ28+0.03 0
T05
镗刀
55°
1000r/min
0.1mm/r
05
05
14
Φ35+0.03 0
T05
镗刀
55°
500r/min
0.2mm/r
05
05
15
Φ35+0.03 0
T05
镗刀
55°
1000r/min
0.1mm/r
05
05
16
M24
T06
三角内螺纹刀
60º
500r/min
06
06
参考程序
O0001 (大件左端程序)
N10 G21 G40 G97 G99 M03 S500 T0101;
N20 G00 X60.0 Z10.0 M08;
N30 G71 U2.0 R1.0;
N40 G71 P50 Q180 U0.3 W0.2 F0.2;
N50 G00 G42 X26.0 ;
N60 G01 Z0.0;
N70 G01 X27.99 Z-1.0;
N80 G01 W-8.0;
N90 X31.0;
N100 X35.0 W-20.0;
N110 X40.0;
N120 X41.99 W-1.0;
N130 W-20.0;
N140 X46.0;
N150 X47.985 W-1.0;
N160 Z-58.0;
N170 X52.0;
N180 Z-155.0;
N190 G00 X70.0 Z50.0;
N200 G21 G40 G97 G99 M03 S1000 T0202;
N210 G00 X60.0 Z10.0;
N220 G70 P50 Q180 F0.1;
N230 G00 X70.0 Z50.0;
N240 G21 G40 G97 G99 M03 S300 T0303;
N250 G00 X60.0 Z-155.0;
N260 G01 X4.0 F0.15;
N270 G01 X60.0;
N280 G00 Z50.0 M05;
N290 M09;
N300 M30;
O0002 (大件右端程序)
N10 G21 G40 G97 G99 M03 S500 T0101;
N20 G00 X60.0 Z10.0 M08;
N30 G71 U2.0 R1.0;
N40 G71 P50 Q150 U0.3 W0.2 F0.2;
N50 G42 G00 X20.0;
N60 G01 Z0.0;
N70 X23.7 Z-2.0;
N80 Z-20.0;
N90 X33.0;
N100 X34.99 W-1.0;
N110 W-12.0;
N120 X40.0;
N130 X41.99 W-1.0;
N140 W-20.0;
N150 X52.0;
N160 G00 X60.0 Z50.0;
N170 G21 G40 G97 G99 M03 S1000 T0202;
N180 G00 X60.0 Z10.0;
N190 G70 P50 Q150 F0.1;
N200 G00 X60.0 Z50.0;
N210 G21 G40 G97 G99 M03 S500 T0202;
N220 G00 X60.0 Z-52.0;
N230 G73 U6.0 W2.0 R3;
N240 G73 P250 Q280 U0.3 W0 F0.2;
N250 G01 G42 X48.0;
N260 G03 X48.0 Z-72.0 R26.0;
N270 G02 X48.0 Z-92.0 R26.0;
N280 G01 X60.0;
N290 G00 Z50.0;
N300 G21 G40 G97 G99 M03 S1000 T0202;
N310 G00 X60.0 Z-52.0;
N320 G70 P250 Q280 F0.1;
N330 G00 X60.0 Z50.0;
N340 G21 G40 G97 G99 M03 S300 T0303;
N350 G00 X30.0 Z-20.0;
N360 G01 X20.0 F0.15;
N370 G04 X3.0;
N380 G01 X30.0 F0.15;
N390 G00 X60.0 Z50.0;
N400 G21 G40 G97 G99 M03 S500 T0404;
N410 G00 X30.0 Z5.0;
N420 G92 X22.8 Z-16.0 F3.0;
N430 X22.1;
N440 X21.5;
N450 X21.1;
N460 X20.7;
N470 X20.3;
N480 X20.1;
N490 G00 X60.0 Z50.0 M05;
N500 M09;
N510 M30;
小工件先打中心孔、 钻ф21х80的孔。
O0003
N10 G21 G40 G97 G99 M03 S500 T0101;
N20 G00 X60.0 Z10.0 M08;
N30 G71 U2.0 R1.0;
N40 G71 P50 Q80 U0.2 W0.2 F0.2;
N50 G00 X48.0;
N60 G01 Z0.0;
N70 X51.85 Z-2.0;
N80 Z-65.0;
N90 G00 X60.0 Z50.0 ;
N100 G21 G40 G97 G99 M03 S1000 T0202;
N110 G00 X60.0 Z10.0;
N120 G70 P50 Q80 F0.1;
N130 G00 X60.0 Z50.0 ;
N140 G21 G40 G97 G99 M03 S500 T0505;
N150 G00 X10.0 Z10.0;
N160 G71 U2.0 R1.0;
N170 G71 P180 Q240 U-0.3 W0.2 F0.2;
N180 G41 G00 X35.0;
N190 G01 Z0.0;
N200 X31.0 Z-20.0;
N210 X28.0;
N220 W-10.0;
N230 G01 X24.0;
N240 X20.0 W-2.0;
N250 G00 X60.0 Z50.0;
N260 G21 G40 G97 G99 M03 S1000 T0505;
N270 G00 X10.0 Z10.0;
N280 G70 P180 Q240 F0.1;
N290 G00 X60. Z50.0 ;
N300 G21 G40 G97 G99 M03 S300 T0303;
N310 G00 X60.0 Z-65.0;
N320 G01 X4.0 F0.15;
N330 G01 X60.0;
N340 Z50.0 M05;
N350 M09;
N360 M30;
O0004 (小件调头镗孔、内螺纹程序)
N10 G21 G40 G97 G99 M03 S500 T0505;
N20 G00 X10.0 Z10.0 M08;
N30 G71 U2.0 R1.0 ;
N40 G71 P50 Q100 U-0.3 W0.2 F0.2;
N50 G41 G00 X37.0;
N60 G01 Z0.0;
N70 X35.015 Z-1.0;
N80 Z-10.0;
N90 X24.0;
N100 X21.0 W-2.0;
N110 G00 X60.0 Z50.0;
N120 G21 G40 G97 G99 M03 S1000 T0505;
N130 G00 X10.0 Z10.0;
N140 G70 P50 Q100 F0.1;
N150 G00 X50.0 Z50.0;
N160 G21 G40 G97 G99 M03 S500 T0404;
N170 G00 X10.0 Z-8.0;
N180 G92 X21.96 Z-31.0 F3.0;
N190 X22.66;
N200 X23.26;
N210 X23.66;
N220 X24.06;
N230 X24.46;
N240 X24.66;
N250 G00 Z50.0;
N260 X50.0 M05;
N270 M09;
N280 M30;