飞剪控制技术文档

DSV110 飞剪专用伺服驱动器 前言 i 前言 感谢您使用 DSV110 飞剪专用伺服驱动器！ DSV110 飞剪专用伺服驱动器是一款高性能的伺服驱动器，可驱动异步电机和永磁同步电机，支持多种 编码器类型，转矩动态响应高。DSV110 飞剪专用伺服驱动器内置飞剪凸轮曲线，支持定长裁切及按照 色标点裁切方式，支持 sin 曲线平滑的凸轮曲线，可实现对材料平稳的裁切，机械冲击及振动小，对于 机械良好的设备可实现裁切精度正负 0.5mm。DSV110 支持切刀的双电机驱动，也支持电机与切刀轴 传动比 1:1 的直驱驱动，直驱时采用电机编码器的 Z 脉冲信号作为飞剪的裁切点信号，裁切精度高。 PG 进纸电机 剪切电机 Modbus 剪切长度 色标传感器 原点传感器 送纸速度反馈 进纸辊 测量轮 DSV110 飞剪专用伺服驱动器 目录 ii 目录 前言..................................................................................................................................................i 目录.................................................................................................................................................ii 1、 安全注意事项............................................................................................................................1 1.1 安全信息 ............................................................................................................................1 1.2 警告标识 ............................................................................................................................1 1.3 安全指导 ............................................................................................................................1 1.4 报废处理 ............................................................................................................................2 2、 产品概述...................................................................................................................................3 2.1 产品规格 ............................................................................................................................3 2.2 产品铭牌 ............................................................................................................................4 2.3 型号代码 ............................................................................................................................4 2.4 产品额定值.........................................................................................................................5 3、 安装指导...................................................................................................................................6 3.1 主回路标准接线..................................................................................................................6 3.2 控制回路标准接线...............................................................................................................7 3.2.1 控制回路接线图........................................................................................................7 3.2.2 S1 型端子（EC-PG302-05）说明..............................................................................8 3.2.3 H2 型端子（EC-PG305-05）说明..............................................................................9 3.2.4 输入/输出信号连接图 ..............................................................................................10 4、 键盘操作流程..........................................................................................................................12 4.1 键盘简介 ..........................................................................................................................12 4.2 键盘显示 ..........................................................................................................................13 4.2.1 停机参数显示状态...................................................................................................13 4.2.2 运行参数显示状态...................................................................................................14 4.2.3 故障显示状态..........................................................................................................14 4.2.4 功能码编辑状态......................................................................................................14 4.3 键盘操作 ..........................................................................................................................14 4.3.1 如何修改伺服驱动器功能码.....................................................................................15 4.3.2 如何设定伺服驱动器的密码.....................................................................................15 4.3.3 如何通过功能码查看伺服驱动器的状态 ...................................................................16 5、 功能参数一览表 ......................................................................................................................17 P00 组 基本功能组 .................................................................................................................17 P01 组 起停控制组 .................................................................................................................19 P02 组 电机 1 参数组..............................................................................................................20 P03 组 矢量控制组 .................................................................................................................22 P05 组 输入端子组 .................................................................................................................23 P06 组 输出端子组 .................................................................................................................26 P07 组 人机界面组 .................................................................................................................28 DSV110 飞剪专用伺服驱动器 目录 iii P08 组 增强功能组 .................................................................................................................33 P10 组 连续订单参数组 ..........................................................................................................34 P11 组 保护参数组..................................................................................................................34 P12 组 电机 2 参数组..............................................................................................................35 P13 组 同步电机控制参数组 ...................................................................................................38 P14 组 串行通讯功能组 ..........................................................................................................39 P15 组 色标参数 2 组..............................................................................................................40 P17 组 状态查看功能组 ..........................................................................................................40 P18 组 状态查看功能组 2 .......................................................................................................43 P20 组 编码器组.....................................................................................................................44 P21 组 位置控制及飞剪参数组................................................................................................46 P22 组 色标及裁切功能组.......................................................................................................48 P23 组 裁切功能组 .................................................................................................................50 6、 基本操作说明..........................................................................................................................53 6.1 首次上电 ..........................................................................................................................53 6.2 调试指导 ..........................................................................................................................53 6.2.1 异步机闭环矢量调试步骤 ........................................................................................53 6.2.2 同步机闭环矢量控制调试步骤 .................................................................................53 6.2.3 飞剪模式调试步骤...................................................................................................54 7、 故障跟踪.................................................................................................................................56 7.1 报警和故障指示................................................................................................................56 7.2 故障复位 ..........................................................................................................................56 7.3 故障历史 ..........................................................................................................................56 7.4 故障内容及对策................................................................................................................56 7.4.1 伺服驱动器故障内容及对策.....................................................................................56 7.4.2 其他状态.................................................................................................................60 8、 通讯协议.................................................................................................................................61 8.1 MODBUS 协议简介 ..........................................................................................................61 8.2 本伺服驱动器应用方式......................................................................................................61 8.2.1 RS485.....................................................................................................................61 8.2.2 RTU 模式 ................................................................................................................62 8.3 RTU 命令码及通讯数据描述 ..............................................................................................65 8.3.1 命令码：03H，读取 N 个字 (最多可以连续读取 16 个字) ........................................65 8.3.2 命令码：06H，写一个字.........................................................................................66 8.3.3 命令码：08H，诊断功能.........................................................................................67 8.3.4 命令码：10H，连写功能.........................................................................................68 8.3.5 数据地址的定义......................................................................................................68 8.3.6 现场总线比例值......................................................................................................71 8.3.7 错误消息回应..........................................................................................................72 8.3.8 读写操作举例..........................................................................................................73 DSV110 飞剪专用伺服驱动器 目录 iv 8.4 常见通讯故障 ...................................................................................................................77 附录 A 扩展卡 ...............................................................................................................................78 A.1 Profibus 选配卡.................................................................................................................78 A.2 CANopen 选配卡 ..............................................................................................................78 附录 B 技术数据............................................................................................................................79 B.1 电网规格..........................................................................................................................79 B.2 电机连接数据...................................................................................................................79 B.3 EMC 兼容性和电机电缆长度.............................................................................................79 B.4 应用标准..........................................................................................................................79 B.4.1 CE 标记 .................................................................................................................80 B.4.2 遵循 EMC 规范申明..............................................................................................80 B.5 EMC 规范 ........................................................................................................................80 B.5.1 C2 类 .....................................................................................................................80 B.5.2 C3 类 .....................................................................................................................80 附录 C 尺寸图 ...............................................................................................................................82 C.1 键盘结构图 ......................................................................................................................82 C.1.1 结构图 ...................................................................................................................82 C.1.2 键盘安装架.............................................................................................................82 C.2 尺寸图 .............................................................................................................................83 附录 D 外围选配件 ........................................................................................................................85 D.1 外围接线..........................................................................................................................85 D.2 电容组件..........................................................................................................................86 D.3 制动电阻..........................................................................................................................9