The Perfect Flame State When Rotary Kiln Burning

The flame state is an operation can not be overlooked when the rotary kiln works , because the flame state has the following importance: (1) the ideal rotary kiln flame shape in any cross-section should keep the circular shape , longitudinal cross-sectional view should be the mallet shaped ", this flame shape can be protection kilns, so that the flame length for efficient heat exchange in the entire firing zone and improve kiln production, quality, reduced heat consumption, protection kiln skin and firebrick, extended service life, and the same time to protect the nozzle of the burner will not prematurely burn out, to ensure that the cylinder temperature equalization. (2) if the flame is not structured, i.e. partial fire phenomenon, which is due to windy channel burner interlayer the steel mill leakage, resulting coal wind mixed channeling nozzle circular gap error is too large, the loss of round or inner tube stand wear, loss of uneven round nozzle oxy-acetylene. The sprinklers layers the Steel Pipe burning deformation is caused by the relative position of the burner and kiln improper reasons. If the flame tip back into a of not structured mushroom-shaped flame shape, usually, kiln exhaust the knot after lap airflow resistance increases, the pumping force is too small, that is kiln inlet negative pressure decreases, kiln forming large ball causes. (3) If the flame is too short, too fat, no black attempting flame, the temperature is too high, this flame will make the kiln before the firing and kiln leather, bricks and other adverse. If the flame is too long, too small, too long roots, that the shape of the flame too long in black attempting such flame can not meet the requirements of the clinker, can cause the tail temperature is too high, after easily result in pulverized coal combustion, ash deposition, produce crust ring formation is not a normal phenomenon.

The rotary kiln calcining system equipment of our company was designed on the basis of technological innovation, the most advanced hydraulic thrust roller device, high measurement accuracy metering piston pump, high accuracy speed control valve and contact graphite block sealing devices and other advanced technologies are adopted. In order to improve the degree of automation, kiln industrial TV, process simulation screen, calcined with infrared scanners the calcining zone calcined situation are directly reflected in the computer, these new technologies intuitive sense are strong, easy to operate,  use reliable. the thermal system is stabled,the equipment operation rate is improved , compared with the same specifications equipments , the operation rate is improved 10%,  the production is improved 5% -10%, the heat loss is reduced 15% .
 

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转载于:https://www.cnblogs.com/dvbcxb/archive/2012/10/07/2714000.html