SAP如何在系统中实现对物流的控制:
一、需要满足的最基本需求是:物流的进、出、消耗:
1、何来何往:来(采购订单/生产订单/其它库位);往(销售订单/生产订单/成本中心/内部订单/其它库位/其它工厂)
2、移动的原因:对物料进行控制,可以区分部门责任
3、移动的数量和金额:对货仓和财务帐的影响,以及能够实现自动对接。
二、物料移动的大类(字母标识)
1表示物料的接收(收货)(receipt)
2表示物料的发送(发货)(issue)
3表示物料的转移(transfer)
当物料移动时,会产生两张DOCUMENTS:
1、material document (从Warehouse(物流)的角度描述物料的移动)
2、accoutning document (从value flow(价值流)的角度描述物料的移动)
三、物料移动的细项:
Movement type
Mvt type Description
1xx GR from Pur/Prd and return
2xx GI for Consumption
3xx,4xx Transfer
5xx GR W/O ref to Pur/Prd Order
6xx LE-SHP movement types
7xx Physical inventory(IM:70x/WM:71x)
8xx Brazil
Customer 9xx,Xxx,Yxx,Zxx
MvT | Movement Type Text | ||
101 | GR goods receipt | 采购订单收货(收货类) | |
102 | GR for PO reversal | ||
103 | GR into blocked stck | 采购订单收货至冻结状态(收货类) | |
104 | GR to blocked rev. | ||
105 | GR from blocked stck | ||
106 | GR from blocked rev. | ||
107 | GR to Val. Bl. Stock | ||
108 | GR to Val. Bl. Rev. | ||
109 | GR fr. Val. Bl. St. | ||
110 | GR fr. Val. Bl. Rev. | ||
121 | GR subseq. adjustm. | ||
122 | RE return to vendor | 无采购订单退货(收货类) | |
123 | RE rtrn vendor rev. | ||
124 | GR rtrn blocked stck | ||
125 | GR rtn blkd stck rev | ||
131 | Goods receipt | 从生产订单收货(收货类) | |
132 | Goods receipt | ||
141 | GR G subseq. adjustm | ||
142 | GR G subseq. adjustm | ||
161 | GR returns | 按退货采购订单退货(收货类) | |
162 | GR rtrns reversal | ||
201 | GI for cost center | 成本中心消耗(发货类) | |
202 | RE for cost center | ||
221 | GI for project | ||
222 | RE for project | ||
231 | GI for sales order | ||
232 | RE for sales order | ||
241 | GI for asset | ||
242 | RE for asset | ||
251 | GI for sales | ||
252 | RE for sales | ||
261 | GI for order | 内部订单消耗(发货类) | |
262 | RE for order | ||
281 | GI for network | ||
282 | RE for network | ||
291 | GI all acc. assigmts | ||
292 | RE all acct assigmts | ||
301 | TF trfr plnt to plnt | 工厂间转移(转移类) | |
302 | TR trfr plnt to plnt | ||
303 | TF rem.fm stor.to pl | ||
304 | TR rem.fm stor.to pl | ||
305 | TF pl.in stor.in pl. | ||
306 | TR pl.in stor.in pl. | ||
309 | TF tfr ps.mat.to mat | ||
310 | TR tfr ps.mat.to mat | ||
311 | TF trfr within plant | 存储地点转移(转移类) | |
312 | TR transfer in plant | ||
313 | TF rem.fm str.toSLoc | ||
314 | TR rem.fm str.toSLoc | ||
315 | TF pl.in str.in SLoc | ||
316 | TR pl.in stor.inSLoc | ||
317 | Create struct. mat. | ||
318 | RE create struc. mat | ||
319 | Split structured mat | ||
320 | RE split struct.mat. | ||
321 |
| ||
322 | TR quality to unr. | ||
323 | TF quality in plant | 321-325库存类为冻结/质检状态的记账修改和移动 | |
324 | TR quality in plant | ||
325 | TF blocked in plant | ||
326 | TR blocked in plant | ||
331 | GI to sampling QI | ||
332 | RE to sampling QI | ||
333 | GI to sampling unre. | ||
334 | RE to sampling unre. | ||
335 | GI to sampl. blocked | ||
336 | RE to sampling blkd | ||
340 | Batch revaluation | ||
341 | TF unrestr.to restr. | ||
342 | TF rstricted to unr. | ||
343 | TF blocked to unre. | ||
344 | TR blocked to unre. | ||
349 | TF blocked to QI | ||
350 | TR blocked to QI | ||
351 | TF to stck in trans. | ||
352 | TR to stck in trans. | ||
411 | TF SLoc to SLoc | ||
412 | TR SLoc to SLoc | ||
413 | TF SLoc to sls order | ||
414 | TR SLoc to sls order | ||
415 | TF SLoc to project | ||
416 | TR SLoc to proj. | ||
441 | TP unrstr.to tiedEmp | ||
442 | TP tiedEmp.to unrstr | ||
451 | GI returns | ||
452 | RE returns reversal | ||
453 | TP returns to own | ||
454 | TP own to returns | ||
455 | TF st. trfr returns | ||
456 | TR st. trfr returns | ||
457 | TP Returns to own QI | ||
458 | TP Own QI to returns | ||
459 | TP Ret. to own blckd | ||
460 | TP Own blckd to ret. | ||
501 | Receipt w/o PO | 无采购订单收货(收货类) | |
502 | RE receipt w/o PO | ||
503 | Receipt to QI | ||
504 | RE receipt to QI | ||
505 | Receipt to blocked | ||
506 | RE receipt to blockd | ||
511 | Delivery w/o charge | 免费收货(收货类) | |
512 | RE deliv. w/o charge | ||
521 | Receipt w/o order | ||
522 | RE receipt w/o prOrd | ||
523 | Rcpt QI w/o prOrder | ||
524 | RE quality w/o prOrd | ||
525 | Rcpt blkd w/o pr.ord | ||
526 | RE blocked w/o PrOrd | ||
531 | Receipt by-product | ||
532 | RE by-product | ||
541 | GI whse to subc.stck | 委外加工发货(发货类) | |
542 | RE subctrStck toWhse | ||
543 | GI issue sls ord.st. | ||
544 | GI receipt sls or.st | ||
545 | Rcpt SC by-product | ||
546 | GI issue SC by-prod. | ||
551 | GI scrapping | 库房报损(发货类) | |
552 | RE scrapping | ||
553 | GI scrapping QI | ||
554 | RE scrapping QI | ||
555 | GI scrapping blocked | ||
556 | RE scrapping blocked | ||
557 | GI adjust. transit | ||
558 | GI adjust. transit | ||
561 | Init.entry of stBal. | ||
562 | RE in.entry stk bals | ||
563 | Init. entrStBals: QI | ||
564 | RE ent.st.bals: QI | ||
565 | In.ent.stBals: blckd | ||
566 | RE ent.stBals: blckd | ||
571 | Receipt assembly | ||
572 | RE receipt assembly | ||
573 | Rcpt QI assembly | ||
574 | RE rcpt QI assembly | ||
575 | Rcpt blckd assmbly | ||
576 | RE rcpt blkd assmbly | ||
581 | Rcpt by-prod network | ||
582 | RE by-prod. network | ||
601 | GD goods issue:delvy | ||
602 | RE goods deliv. rev. | ||
603 | TF rem.fm stor.to pl | ||
604 | TR rem.fm stor.to pl | ||
605 | TF pl.in stor.in pl. | ||
606 | TR pl.in stor.in pl. | ||
617 | Cre. Str. Mat. Cons. | ||
618 | RE Cr. Str. Mat. Con | ||
619 | Rem. Str. Mat. Cons. | ||
620 | RE Rem. Str Mat Cons | ||
621 | GI ret.pack.:lending | ||
622 | GI ret.pack:ret.del. | ||
623 | GI iss:cust.ret.pack | ||
624 | GI rcpt:cust.re.pack | ||
631 | GI consgmt: lending | ||
632 | GI consgmt:ret.delvy | ||
633 | GI iss: cust.consgmt | ||
634 | GI rcpt:cust.consgmt | ||
635 | TF consgmt lending | ||
636 | TR consgmt ret. del. | ||
641 | TF to stck in trans. | ||
642 | TR to stck in trans. | ||
643 | TF to cross company | ||
644 | TR to cross company | ||
645 | TF cross company | ||
646 | TR cross company | ||
647 | TF to stck in trans. | ||
648 | TR to stck in trans. | ||
651 | GD ret.del. returns | ||
652 | GD ret.del. retn rev | ||
653 | GD returns unrestr. | ||
654 | GD returns unr. rev. | ||
655 | GD returns QI | ||
656 | GD returns QI rev. | ||
657 | GD returns blocked | ||
658 | GD returns blk. rev. | ||
661 | GI returns to vendor | ||
662 | RE ret. to vdr revrs | ||
671 | TR to stck in trans. | ||
672 | TF to stck in trans. | ||
673 | TF to cross company | ||
674 | TR to cross company | ||
675 | TR cross company | ||
676 | TF cross company | ||
677 | TR to stck in trans. | ||
678 | TF to stck in trans. | ||
6A1 | TF GI1 | ||
6A2 | TR GI1 | ||
6A3 | TF CC GI1 | ||
6A4 | TR CC GI1 | ||
6A5 | TF CC GI1 | ||
6A6 | TR CC GI1 | ||
6A7 | TF GI1 | ||
6A8 | TR GI1 | ||
6B1 | TF GI2 | ||
6B2 | TR GI2 | ||
6B3 | TF CC GI2 | ||
6B4 | TR CC GI2 | ||
6B5 | TF CC GI2 | ||
6B6 | TR CC GI2 | ||
6B7 | TF GI2 | ||
6B8 | TR GI2 | ||
6K5 | TF GI2 consi | ||
6K6 | TR GI2 consi | ||
6W5 | TF GI1 consi | ||
6W6 | TR GI1 consi | ||
701 | GR phys.inv.: whse | ||
702 | GI phys.inv.: whse | ||
703 | GR phys.inv: QI | ||
704 | GI phys.inv: QI | ||
707 | GR phys.inv.:blocked | ||
708 | GI phys.inv.:blocked | ||
711 | GI InvDiff.:whouse | ||
712 | GR InvDiff.:wrhouse | ||
713 | GI InvDiff: QI | ||
714 | GR InvDiff: QI | ||
715 | GI InvDiff.:returns | ||
716 | GR InvDiff.:returns | ||
717 | GI InvDiff.: blocked | ||
718 | GR InvDiff.: blocked | ||
721 | SlsVal.rec.n.afftMgs | ||
722 | SlsVal.iss.n.afftMgs | ||
731 | SlsVal.rec. afftgMgs | ||
732 | SlsVal.iss. afftgMgs | ||
841 | |||
842 | |||
843 | |||
844 | |||
901 | TF trfr plnt to plnt | ||
902 | TR trfr plnt to plnt |
四、移动类型在某电子行业重复制造模式企业的应用
以部门为线 串一下
1/库房收货处 唯一任务是收货 按采购订单号码 清点货物数量 整理通知IQC准备质检
101 按采购订单收货 MB01 没上WM会收到PO指定的存储地点 有WM会收到收货区(是对应WM移动类型决定)
使用QM模块 并在主数据中设定必须做IQC的物料 收货后自动转为质检库存类 直到作出使用决定后再移动
501 无采购订单收货
511 免费收货 MIGO/MB1C
2/库房材料库 主要任务是WM转储/库存调拨/按生产订单投料/非生产消耗/盘库
WM转库就不讲了
库存调拨 有工厂间调拨 301 存储地点间调拨 311 事务码都是MB1A
还分一步和两步方法 例如用 303+305 效果与301类似 但两个工厂都需要做动作 用内部订单控制
月底结算 双方对帐
对特殊库存状态(special storage category)物料库存调拨需要用特殊移动类型 质检料的转库 323 冻结料的转库 325
对库存状态变化 质检->自由库存 321 MB1B
编码转换 309 MB1B
由于生产方式是重复制造 采用反冲方法 将原材料转入supply area 通过生产线软件取数据 自动confirm生产订单 然后反冲 根据order消耗 然后发货到生产线收货区
对材料 261消耗到订单 对应前端MB1C 对半成品/成品 101收货 对应前端MB31
报损 551 MB1C 这里的移动原因一般是强制输入的 以便月底报表 区分各部门数据(供应商原因/研发原因/各生产线原因)
借料 系统里面没有 拷一个出来就是 自然是借到成本中心来控制
月底盘库 701/702 Or 711/712 这个用户看不到 对盘库差异清算自动产生
3/库房发货处
这里的移动类型也看不见 对这里人员是根据delivery note和shipping noification发货
601 销售出库
633 寄售出库(总部->分公司)
541 委外加工发货
▲Movement type
Mvt type Description
1xx GR from Pur/Prd and return
2xx GI for Consumption
3xx,4xx Transfer
5xx GR W/O ref to Pur/Prd Order
6xx LE-SHP movement types
7xx Physical inventory(IM:70x/WM:71x)
8xx Brazil
Customer 9xx,Xxx,Yxx,Zxx
▲T-Code: OMJJ
Menu path: IMG - Materials Management - Inventory Management and Physical Inventory – Movement type - Copy, Change Movement Types
GI: goods issue (consumption/usage, withdrawal) or goods receipt without reference;发料
GR: goods receipt with reference to a purchase order or production order
GD: goods movement with reference to a delivery (from the Shipping component)
RE: return delivery, return, reversal
RE: returns reversal
TP: transfer to company's own stock
TF: transfer posting
TR: reversal of transfer posting
SLS: sales value receipt
▲Movement type tables
Customized table
T156 Movement Type - BWART
T156B Movement Types: Screen Selection (BWART+SOBKZ)
Batch determination
T156SC Mvt Type: Qty/Value Posting: Customer Table; as of Rel. 4.6A ;QM.Inspection
T156Q Movement Type: Material-Independent Control
T156X Trans./Event Key Modification
T156T Movement Type Text
T158B Check Table: Movement Type for Transaction Code
T157H Help Texts for Movement Types
T157D Reason for Movement
T156N Next Movement Type
TMCA Evaluating movement types for LIS update
System table
T156SY Mvt Type: Qty/Value Update: System Table; Rel. 4.6A;
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