Java Python IND5001: Introduction to Industry 4.0 and Applications - Assignment 1
Objective:
To simulate the production process shown in the specified video using Simul8 software and write a detailed report on the process. If you have not installed Simul8 software, please refer to Assignment 1 posted on CANVAS.
Steps:
1. Learn how to use Simul8
o Tutorials -https://www.simul8.com/support/help/doku.php?id=tutorials
o Videos -https://www.simul8.com/learn-to-simul8/getting-started-videos
2. Watch the Video:
o https://www.youtube.com/watch?v=eWHwpFAZdjk
o Watch the entire video to understand the production process. Take detailed notes on the key steps, resources, and flow of the process.
3. Identify Key Components:
o List all main components involved in the production process, including machinery, labor, materials, and other resources.
o Identify the stages of the production process and their sequence.
4. Create a Flowchart:
o Draw a flowchart of the production process, including all stages from raw materials to the final product.
o Clearly show the sequence of operations and the resources used at each stage.
5. Set Up Simul8:
o Open Simul8 and create a new simulation model.
o Define the entities, resources, and processes identified in your flowchart.
o Input parameters for each stage of the process, such as processing time, resource availability, and inter-arrival times.
6. Simulate the Process:
o Run the simulation in Simul8 and observe the flow of entities through the system and resource utilization.
o Make necessary adjustments to&n IND5001: Introduction to Industry 4.0 and Applications - Assignment 1R bsp;the simulation model to reflect the real- world process accurately.
7. Analyze the Results:
o Use Simul8’s analysis tools to collect data on key performance metrics such as throughput, resource utilization, bottlenecks, and process time.
o Interpret the results to understand the efficiency of the production process.
8. Prepare a Report:
o Write a detailed report summarizing your process and findings. Include:
An introduction to the production process
A description of each stage and the flowchart of the processes
The setup and parameters used in the Simul8 model
Analysis of the simulation results
Screenshots of the Simul8 model and results
o Discuss any challenges faced and how they were addressed.
o There is no need to submit the simulation file.
o Submit the report as a pdf
o There is no specific report format
Evaluation Criteria:
• Understanding of the production process
• Accuracy and completeness of the simulation model
• Quality of the flowchart and report
• Depth of analysis and interpretation of results
• Quality of screenshots and clarity of explanations
Process Timing and Quantities:
1. 30s to unpack 1 unit of meat
2. 30s to cut up meat into chunks
3. 3min to grind 1 batch of meat
4. 15min to blend and season 4 batch of meat into 1 seasoned batch
5. 5min to fill a rack of sausage
6. 30min to steam a rack
7. 2min to shower to cool the meat
8. 1min to soak
9. 5min to peel 600 sausages
10. 1min to pack 10 sausages into 1 packet
11. 5min to freeze a batch of 20 packets
12. 1min to pack a box of 10 packets
13. Assume there is a 0
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