基于数理统计模型CBN砂轮磨削力的仿真与试验
2016年第50卷No.4 17
基于数理统计模型CBN砂轮磨削力的仿真与试验
刘晓初,陈凡,代东波,谈世松,冯明松,龚伟威
广州大学;金属材料强化研磨高性能加工重点试验室
摘要:基于砂轮表面磨粒数理统计方法,建立了单颗磨粒模型,运用DEFORM-3D有限元软件进行了GCr15
轴承钢磨削仿真。通过仿真分析表明:切向磨削力和法向磨削力随砂轮线速度的增大而减小,随磨削深度的增大
而增大,法向磨削力与切向磨削力之比约为5-10。进行了GCr15轴承钢高速磨削试验,通过仿真与试验数据对
比,分析了单颗磨粒磨削力与砂轮总磨削力之间的耦合关系,验证了单颗磨粒有限元仿真的准确性,也说明了砂轮
表面磨粒数理统计方法的可靠性,为加工前磨削力的预测提供了理论依据。
关键词:数理统计;磨削力;DEFORM-3D;GCr15轴承钢
中图分类号:TG580.6;TH16 文献标志码:A
SimulationandExperimentonCBNGrindingWheel
BasedonMathematicalStatisticsModel
LiuXiaochu,ChenFan,DaiDongbo,TanShisong,FengMingsong,GongWeiwei
Abstract:Basedonthemathematicalstatisticsmethodsofgrindingwheelsurfacegrains,asinglegrainmodelwas
builded.ByusingDEFORM-3Dfiniteelementsoftware,thesimulationofGCr15bearingsteelwasconductedandshowed
thatthetangentialgrindingforceandthenormalgrindingforcereducedwiththeincreaseofthespeedofthegrinding
wheel,butincreasedwiththeincreaseofthegrindingdepth.Theratioofthetangentialgrindingforceandthenormalgrind
ingforceisabout5-10.ThenthegrindingexperimentofGCr15bearingsteelwasmade.Comparedwiththesimulation,
thecouplingrelationshipbetweenthesinglegraingrindingforceandthegrindingforceofthegrindingwheelwasanalyzed,
whichverifiedtheaccuracyofsinglegrainfiniteelementsimulation,aswellasprovedthereliabilityofthemathematical
statisticsmethodsofgrindingwheelsurfacegrains.Allofthesecouldprovidestheoreticalbasisforthepredictionofgrind
ingforcebeforeprocessing.
Keywords:mathematicalstatistics;grindingforce;DEFORM-3D;GCr15bearingsteel
型,利用不同载荷下的划痕试验验证了这两个模型
引言 [6]
的准确性。田霖等 通过观察分析单颗磨粒划擦
磨削过程实际上就是磨具表面大量排列参差不 痕迹研究了磨削力随速度的变化规律。张明