Pressure cooking is the process of cooking food, using water

Ident NoItem/Functional IdentificationPotential Failure ModesPotential Failures EffectsSeverityPotential Failure CausesOccurrenceDetectionRPNRecommended Action
SVSafety ValveAlways OpenedSteam burns, increased production time8Broken Spring53120Improve design,quality and manufacturing
Always ClosedOverpressure protection(potential explosion/burn/melt)9valve chocked,corrosion,faulty manufacture43108Proper cleaning before use ,placing the valve properly,defect checking
Damaged Valve SpringOverpressure protection(potential explosion/burn/melt)9Damaged Spring , Poor material Quality , improper handling27126Improve design,quality and manufacturing, follow standard operating procedure
Damaged Valve CasingOverpressure protection(potential explosion/burn/melt)9Damaged casing , Poor material Quality , improper handling27126Improve design,quality and manufacturing, follow standard operating procedure
TSWThermostat SwitchFail to react to temperature riseBurner continues to operate,pressure relieve valve opens8Liquid temperature rises continually and gets converted to steam37168Proper maintainence of thermostat ,use right quality of thermostat material
Fail to react to temperature fallBurner will be slow down5Liquid temperature rises too slow37105
PGPressure GaugeExcess PressureSafety Valve can fail / Blow up of Lid/ Explosion8Faulty gauge, Indicator accuracy,Inadequate liquid medium,Chocked Valve37168Proper cleaning and visual inpsection at periodic intervals
Low PressureIncreased production time4Pressure Leak, Improper seating of pressure valve,loose lid3784Improve design,quality and manufacturing , proper cleaning of pressure valve and visual inspection
CLMPLid ClampLoose clampHeat loss and increased production time4Loose or broken fastener.Broken clamp2756Improve fastener quality and correct operational procedure
Tight ClampLid damage , Burn injury during opening the pressure cooker5Overtightened fastener,Excess pressure37105Replace the fastener
HCHeating CoilHigh CurrentPotential explosion/burn/melt7High Voltage , Water Leakage inside coil, Coil Quality ,Insulation failure3484Periodic inspecton ,Proper handling,cleaning and operational procedure
Low CurrentIncreased production time3Low voltage ,Insulation failure,Coil Quality3763
PGPlugDamaged Socket or plug pinShort Circuit8Damaged Socket or plug pin3496Good Quality Socket to be used, periodic inspectoon of sockets and plug pins
Fuse Blow offStoppage of the heating3Voltage or current fluctuation, shorting of cables3763Appropraiate rated capacity fuse to be used as specified by the manufacturer
CDCordShort CircuitStoppage of the heating , Potential fire hazard3Damaged cable , poor condition of cable3763Proper Cable sheathing, proper handling of cables .
Electric ShockInjury or potential safety hazards9Damaged cable , poor condition of cable3381
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