Acrel-3000电能管理系统在浙江某铝塑业有限公司的应用

【摘要】:在我国的能源消耗中,工业是我国能源消耗的大户,能源消耗量占全国能源消耗总量的70%左右,而不同类型工业企业的工艺流程,装置情况、产品类型、能源管理水平对能源消耗都会产生不同的影响。建设一个全厂级的集中统一的能源管理系统可以实现对能源数据进行在线采集、计算、分析及处理,从而对能源物料平衡、调度与优化、能源设备运行与管理等方面发挥着重要的作用。

In China's energy consumption, industry is a large energy consumer in China, energy consumption accounts for about 70% of the total energy consumption of the country, and different types of industrial enterprises process, device situation, product type, energy management level will have different impacts on energy consumption. The construction of a centralized and unified energy management system at the whole plant level can realize the online collection, calculation, analysis and processing of energy data, thus playing an important role in energy material balance, scheduling and optimization, and energy equipment operation and management.

01 项目概述及建设目标

浙江某铝塑业有限公司成立于2005年1月1日,是法国ILEOS下属的AXILONE公司与浙江上虞市某真空涂装有限公司合资成立的中法合资公司,由法国某公司控股。

Founded on January 1, 2005, Zhejiang Aluminum Plastic Co., Ltd. is a Sino-French joint venture company jointly established by AXILONE, a subsidiary of ILEOS, France, and a vacuum coating co., LTD. in Shangyu City, Zhejiang Province, and is controlled by a French company.

由于企业生产规模扩大,某铝塑业有限公司在杭州湾上虞工业园区新建厂区,整个新建厂区包括两个厂房、一栋宿舍楼,主要消耗能源包括电、水、压缩空气、蒸汽等。为了更好地掌握企业能源消耗、能源成本,某铝塑业在新厂区设计一套企业能源管理系统,并与原老厂区能源管理系统一起,作为企业内部考核管理的工具,并此基础上逐步整理完善企业能源管理数据库,对数据进行多层次全方面的开发利用(如决策需要、电能分析、数据报送)。同时通过网络技术使之成为作为浙江某铝业信息化系统的重要子系统,以实现智慧厂区和数字厂区。

Due to the expansion of the production scale of the enterprise, an aluminum plastic industry co., LTD. built a new factory in the Shangyu Industrial Park in Hangzhou Bay, and the entire new factory area includes two factories and a dormitory building, and the main energy consumption includes electricity, water, compressed air, steam, etc. In order to better grasp the energy consumption and energy costs of enterprises, an aluminum plastic industry designed a set of enterprise energy management system in the new factory area, and together with the original old factory energy management system, as a tool for internal assessment and management of enterprises, and on this basis, gradually sorted out and improved the enterprise energy management database, and carried out multi-level and all-round development and utilization of data (such as decision-making needs, power analysis, data submission). At the same time, through network technology, it has become an important subsystem of an aluminum industry information system in Zhejiang to achieve smart factory area and digital factory area.

02 能源管理系统的设计

在管理系统的设计中,充分考虑了企业自身特性,以及能源构成系统的实际结构、电力系统的实际载荷能力等因素,进而合理的选择管理设备,这既有利于减少系统运作的成本,同时也有利于系统功能的实现。

In the design of the management system, the characteristics of the enterprise itself are fully considered, as well as the actual structure of the energy composition system, the actual load capacity of the power system and other factors, and then the reasonable choice of management equipment is conducive to reducing the cost of system operation, but also conducive to the realization of system functi

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