1.All in English & Imperial Unit. 全部使用英文和英制单位。

  2. Are part dimensions to print plus shrink?请检查内模尺寸有否乘缩水?

  3. All wires protected from sharp corners?凡有电线通过的角位要改为R角,是否完成?

  4. All replaceable components must bestandard components. 所有替换的元件必须是标准件。

  5. Add shot counter?是否加啤塑总计器?

  6. A complicated mould with thorough designconsideration toovercome the numerous design contraints. 一个复杂的模具,设计经过周详考虑,成功地克服了各种设计上的限制。

  7. All moving components should usehardened steel : all slidesshould be installed with hardend or lubricated alloywear plates and gibs, andwith positive slide retainer. 所有移动的零件应使用硬钢料,行位必须用硬垫板和硬线条,而且必须有限位及定位锁。

  8. BOM including waterfittings,ejectors&custom components. BOM的内容应包含运水接头,顶针和自制的零件。

  9. BeCu for lifters if w/o water circuits。若没有运水回路,斜顶为铍铜。

  10. Corresponding components mirrored atcore&cavity. 对应的部件在前、后模平面视图中镜像。

  11. Check polish for line of draw finish?有否省光就出模?

  12. Core pull slot mechanism installed andO.K.

  13. Crane capacity and loading clearance. 模具须用多大吊机才可搬动。

  14. Conduct moldflow&mold warpanalysis. 经流道及变形电脑模拟分析。

  15. Component and/or 3D mould designdrawing. 散件图或3D模具图。

  16. Cooling less important when dimensionsare not important. 若尺寸不重要,适量冷却也可。

  17. Combine a traditional 4 cavity edgegate and a 4 cavitiesreverse gate mould which help to double the mouldingcapacity and reduceproduction cost. 将一个标准四模腔大水口模具与一个四模腔倒转大水口模具结合成为一套可于同一大小的注塑机,生产量可增加一倍的层板模具,并且可降低成本。

  18. Can be seperated into two individualmoulds for moulding in twodifferent mould shops. 此模具最大的特式是,可将模具分开变成两套,在不同地方生产,增加生产的灵活性。

  19. Consists of all standard mouldcomponents which facilitatesmould maintenance. 由于全套模具均利用模具标准零件制成,在维修及换零件上比较方便。

  20. Die draw called out 出模方向的标示

  21. Dimension all the opening , travel& clearance. 标出前、后模距离,滑动部件滑动距离和塑件脱离的位置。

  22. DME egr. Water fittings recessed andmarked?是否使用DME运水接头及编号?

  23. Delivery right side up , or in twohalves?开箱后是否容易吊出模具及是否分开前/后模运输?

  24. Eyebolt size and balance in 2 sides. 吊模孔尺寸,平衡,4边都要有。

  25. Ejection stroke & slide, liftertravel dimensioned. 出行程、行位、斜顶行程的标注。

  26. Ejection study if lifteradopted. 若有斜顶,做出分析。

  27. Ejection extended at the most. 顶出到极限位置。

  28. Ejector guide pins installation. 顶针导柱的安装。

  29. Eyebolts for inserts more than 50lbs. 重量大于50lbs的镶件必须要有吊模孔。

  30. Edge gate or sprue gate requiringsecondary operationacceptable. 边缘型或直入型水口都可以接受。

  31. 4 point in HRC different to lifterscontacting or cavity steel. 斜顶和与其接触的内模或镶件在硬度上有4度的差别(HRC)。

  32. 4X size section , dimensioned toreflect the actual size. 水口及水口顶针的4倍放大视图,按实际尺寸标注。

  33. General ,safety and handling. 常规、安全和搬运要求。

  34. Guided ejection recommended for mouldabove 100 tons clampcapacity, ejector pins of 1.5mm or smaller, or ejectorstroke longer than 50mm. 建设模具用于锁模力超过100吨的注塑机,或有1.5mm以下的顶针或顶出行程超过50mm时,应装上顶针板导柱。

  35. Guide pin cleared and vented?边钉插入模板有否顶着及加疏气空?

  36. Hot manifold wired to print and checked?热咀电线接位有否编号?

  37. Horn pin clearance hole?斜边与行位有否空间?

  38. Hydraulic actuated slide together withelectrical limit switch. 行位采用油压推动,配合安全电制。

  39. Heaters fitted+0.002/-.000, leadstagged and connected toterminal. 热嘴装配,电线源头、尾有否安装稳固。(+0.002/.000)。

  40. Inserts keyed and numbered to preventincorrect assembly. 镶件定位和编号以防止不正确的组装。

  41. Jaw angle 3 deg.more than anglepins(<25 degree). 斜面角度要比行位斜边角度大3度(<25度)。

  42. Keep enough space to run waterline atslide /lifter/majorinserts. 在行位、斜顶、主要镶件处保留足够位置(空间)布置水槽。

  42. Lifter angle less than 15 degree. 斜顶角度小于15度。

  43. Lifter rods dia, less than 1". 斜顶杆直径不能少于1"。

  44. Limit switch in tact and protected. 是否已安装限位制?

  45. Moldbase and steel dimensioned. 模坯和钢料号的标注。

  46. Minimum 5 deg.for shut-off. 斜顶镶件最小5度插穿。

  47. Mechanism for sequence?动作机构是否正确?

  48. Mold safety straps installed andpainted red?是否已安装安全带及喷上正确颜色在模坯上?

  49. Mould flow and simulation should becarried out for the bestgate location, filling analysis, pressure distributionand heat distribution. 适宜应用模拟的模具注塑过程,注射分析、压力分布及温度分布以确定最佳入水位置、流道尺寸和疏气位置等。

  50. Mould should be designed with maximumcooling and withappropriate amount of ejection points. 模具在设计上要做到尽快冷却,上、下内模高温点应该有个别的冷却,应有适量顶针。

  51. Mould should be able to run fullyautomatic. Large part shouldbe picked up by robot. 模具能够全自动生产,大的零件应由机械手拿出。

  52. Mould should be tested to meet adefined Cpk quality standard. 模具经过测试,符合预定的Cpk质量标准。

  53. Mould should have safety features toprotect accidental damage,incorrect assembly and set up of mould. 模具应具备可以预防意外损害及错误安装等安全特性。

  54. Mould halves requiring accuratealignment of core and cavity,and shut off should have appropriate part linelocks. 上、下模需要精确配合或有擦位的地方,模具一定要有直身锁。

  55. Mould requiring heating should haveinsulator plate. 需要加热的模具,必须有隔热板。

  56. Mould preferred to run automatic;self-degating wheneverpossible. 模具最好能自动生产,模具尽可能自断水口。

  57. No obstructions on buttom surface ofmold?模具必须稳定位置如有凸出物请加脚座,是否完成?

  58. Overall mold size of the moldbase &shut height 模坯长宽和模厚(模架的长宽)

  59. Outlets accessible and marked " INOUT and NUMBER"?出入水位有否打上IN 、OUT 字码?

  60. Protruding items shown and protected. 画出突出部件并做好保护。

  61. Parting line at the acceptable surface.合模分布在合理可接受的表面。

  62. Put waterline as much aspossible/wherever possible. 尽可能布置多的运水。

  63. Put waterline for slide /lifter/insertwherever possible. 尽可能在行位、斜、镶件布置运水。

  64. Parting line cleared and releasedproperly? 分模线是否正确?

  65. Proper locating ring and diameter?定位圈尺寸及直径是否正确?

  66. Proper radius and orifice on spruebushing and keyed.唧嘴R及管钉是否正确?

  67. Part line lock recommended when thereis shut off. 当有擦位时,最好有直身锁保护。

  68. Protruding items shown and protected. 如有零件凸出,模坯请加保护物。

  69. Proper K.O. holes size and location. 顶棍孔尺寸及位置是否正确?

  70. Runners to be balanced. 流道必平衡。

  71. Runners cross section type and size asper standard. 流道切面形状和尺寸符合标准。

  72. Runner and parts should be ejectedautomatically .Multipleejection should be avoided. 顶出方法可使流道与产品自动掉下,避免运用多次顶出方法。

  73. Sufficient view and section. 足够的视图和切面图。

  74. Safety Strap in red. 模块藏入模坯,要涂成红色。

  75. Standing steel supported to keepstable. 加撑脚以保前、后模能平稳放置。

  76. Support pillars>50% part projectionarea , steel :1040。撑头面积大于50%的产品投影面积,材料:1040。

  77. Safety strap clear tie bar? 锁模块与哥林柱冲突吗?

  78. Sucker with reverse 10 deg. Undercut.10度倒扣的流道拉料杆。

  79. Steel type & hardness of slide&heel blocks. 行位和压条的料号和硬度。

  80. Sufficient stroke oflifters(1/16"+ undercut size)?斜顶是否有足够的行程(1/16”+倒扣尺寸)?

  81. Sufficient stroke for floating plate?浮动板是否有足够的行程?

  82. Sufficient stroke as well as part andrunner falls clear. 是否有足够的行程使品和流道脱落?

  83. Spring around return pins and pressratio<33? 是否有回针的弹簧及其压缩比(<33%)?

  84. Special instruction stamped on top andoperator side?客户如有特别指示请打在模坯顶及操作面上,有否完成?

  85. Screws tight and all installed?螺丝是否全部收紧?

  86. Support posts ground and screwed toclamp plate and pre-loaded. 撑头是否高出方铁?

  87. Spring pockets correct depth , springdeflection max.40%?全部弹弓压缩比是否为1/3 ?

  88. Standing steel well supported?成品与内模之间的钢材是否足够?

  89. Single drop of cold sprue gating isdesigned after moldflowanalysis, which ensures a balance flow of plastic andeasy for moulding. 用moldflow分析决定产品的入水位置,使胶料分流平均,易于注塑。

  90. Self-degating whenever possible .Hotrunner system should beconsidered.…… 热流道系统应该加以考虑。

  91. Standard components should be used. 尽量使用标准件。

  92. Semi-automatic and use of mould releaseacceptable. 半自动工手放镶件也可。

  93. Update title block/revision. 更新标题栏/版本。

  94. Use standard components whenappropriate. 适当的时候使用标准件。

  95. View of deepest point 最深点(位置)的剖切视图

  96. Water circuits should run out form theejection box. 运水应从出水槽中流出。

  97. Waterlines clear tie bar and clampslot? 运水是否同哥林柱和模槽有冲突?

  98. Will mould fit in quoted press? 可否配合客户啤机?

  99. Waterlines clear tie bars. 运水喉咀接驳位要离开啤机呵林柱咀接驳。

  100. Waterline clear clamp slot. 运水喉咀接驳位要离开啤机码模坑。

版权声明:本文为博主原创文章,未经博主允许不得转载。 https://blog.csdn.net/qq3045528107/article/details/60586771
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