美国辛辛那提大学 IMS 轴承数据集

本文介绍了美国辛辛那提大学IMS轴承数据集,包含了三个测试到故障的实验数据,详细描述了轴承特性、数据采集过程和各组实验结果,以及该数据集在滚动元件轴承故障诊断中的应用案例。
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美国辛辛那提大学 IMS 轴承数据集

1.简介

2.实验介绍

An AC motor, coupled by a rub belt, keeps the rotation speed constant. The four
bearings are in the same shaft and are forced lubricated by a circulation system that
regulates the flow and the temperature. It is announced on the provided “Readme
Document for IMS Bearing Data” in the downloaded file, that the test was stopped
when the accumulation of debris on a magnetic plug exceeded a certain level indicating
the possibility of an impending failure.
The four bearings are all of the same type. There are double range pillow blocks
rolling elements bearing.

Three (3) data sets are included in the data packet (IMS-Rexnord Bearing Data.zip). Each data set
describes a test-to-failure experiment. Each data set consists of individual files that are 1-second
vibration signal snapshots recorded at specific intervals. Each file consists of 20,480 points with the
sampling rate set at 20 kHz. The file name indicates when the data was collected. Each record (row) in
the data file is a data point. Data collection was facilitated by NI DAQ Card 6062E. Larger intervals of
time stamps (showed in file names) indicate resumption of the experiment in the next working day.

Table 1. Bearing characteristics

  • Rexnord ZA-2115 Characteristics
Parameter nameimperialmetric
Pitch diameter2.815 inch71.5mm
Rolling element diameter0.331 inch8.4mm
Number of rolling element per row1616
Contact angle15.17°15.17°
Static load6000 lbs26690 N

Set No. 1:

  • Recording Duration: October 22, 2003 12:06:24 to November 25, 2003 23:39:56
  • No. of Files: 2,156
  • No. of Channels: 8
  • Channel Arrangement: Bearing 1 – Ch 1&2; Bearing 2 – Ch 3&4;
    Bearing 3 – Ch 5&6; Bearing 4 – Ch 7&8.
  • File Recording Interval: Every 10 minutes (except the first 43 files were taken every 5 minutes)
  • File Format: ASCII
  • Description: At the end of the test-to-failure experiment, inner race defect occurred in bearing 3 and roller element defect in bearing 4.

Set No. 2:

  • Recording Duration: February 12, 2004 10:32:39 to February 19, 2004 06:22:39
  • No. of Files: 984
  • No. of Channels: 4
  • Channel Arrangement: Bearing 1 – Ch 1; Bearing2 – Ch 2; Bearing3 – Ch3; Bearing 4 – Ch 4.
  • File Recording Interval: Every 10 minutes
  • File Format: ASCII
  • Description: At the end of the test-to-failure experiment, outer race failure occurred in
    bearing 1.

Set No. 3

  • Recording Duration: March 4, 2004 09:27:46 to April 4, 2004 19:01:57
  • No. of Files: 4,448
  • No. of Channels: 4
  • Channel Arrangement: Bearing1 – Ch 1; Bearing2 – Ch 2; Bearing3 – Ch3; Bearing4 – Ch4;
  • File Recording Interval: Every 10 minutes
  • File Format: ASCII
  • Description: At the end of the test-to-failure experiment, outer race failure occurred in
    bearing 3.

Table 2. Datasets description

Number of filesNumber of channelsEndurance durationDuration of recorded signalAnnounced damages at the end of the endurance
Dataset 12156849680 min 34 days 12h36 minBearing 3: inner race Bearing 4: rolling element
Dataset 298449840 min 6 days 20h16 minBearing 1: outer race
Dataset 34448444480 min 31 days 10h74 minBearing 3: outer race

Table 3. Characteristic frequencies of the test rig

Characteristic frequencies
Shaft frequency33.3 Hz
Ball Pass Frequency Outer race (BPFO)236 Hz
Ball Pass Frequency Inner race (BPFI)297 Hz
Ball Spin Frequency (BSF)278Hz (2x139 Hz)
Fundamental Train Frequency (FTF)15 Hz

3.使用情况

  • Gousseau W, Antoni J, Girardin F, et al. Analysis of the Rolling Element Bearing data set of the Center for Intelligent Maintenance Systems of the University of Cincinnati: CM2016, 2016[C].

  • Qiu H, Lee J, Lin J, et al. Wavelet filter-based weak signature detection method and its application on rolling element bearing prognostics[J]. Journal of Sound and Vibration, 2006,289(4):1066-1090.

  • A data-driven failure prognostics method based on mixture of Gaussians hidden Markov models, Tobon-Mejia, Diego Alejandro and Medjaher, Kamal and Zerhouni, Noureddine and Tripot, Gerard, Reliability, IEEE Transactions on, Vol. 61 No. 2, 491–503, 2012

  • Health condition monitoring of machines based on hidden markov model and contribution analysis, Yu, Jianbo, Instrumentation and Measurement, IEEE Transactions on, Vol. 61 No. 8, 2200–2211, 2012

  • Local and nonlocal preserving projection for bearing defect classification and performance assessment, Yu, Jianbo, Industrial Electronics, IEEE Transactions on, Vol. 59 No. 5, 2363–2376, 2012

  • Major Challenges in Prognostics: Study on Benchmarking Prognostics Datasets, Eker, OF and Camci, F and Jennions, IK, European Conference of Prognostics and Health Management Society, 2012

  • Remaining useful life estimation for systems with non-trendability behaviour, Porotsky, Sergey and Bluvband, Zigmund, Prognostics and Health Management (PHM), 2012 IEEE Conference on, 1–6, 2012

  • Logical analysis of maintenance and performance data of physical assets, ID34, Yacout, S, Reliability and Maintainability Symposium (RAMS), 2012 Proceedings-Annual, 1–6, 2012

  • Power wind mill fault detection via one-class ν \nu ν-SVM vibration signal analysis, Martinez-Rego, David and Fontenla-Romero, Oscar and Alonso-Betanzos, Amparo, Neural Networks (IJCNN), The 2011 International Joint Conference on, 511–518, 2011

  • cbmLAD-using Logical Analysis of Data in Condition Based Maintenance, Mortada, M-A and Yacout, Soumaya, Computer Research and Development (ICCRD), 2011 3rd International Conference on, 30–34, 2011

  • Hidden Markov Models for failure diagnostic and prognostic, Tobon-Mejia, DA and Medjaher, Kamal and Zerhouni, Noureddine and Tripot, G{'e}rard, Prognostics and System Health Management Conference (PHM-Shenzhen), 2011, 1–8, 2011

  • Application of Wavelet Packet Sample Entropy in the Forecast of Rolling Element Bearing Fault Trend, Wang, Fengtao and Zhang, Yangyang and Zhang, Bin and Su, Wensheng, Multimedia and Signal Processing (CMSP), 2011 International Conference on, 12–16, 2011

  • A Mixture of Gaussians Hidden Markov Model for failure diagnostic and prognostic, Tobon-Mejia, Diego Alejandro and Medjaher, Kamal and Zerhouni, Noureddine and Tripot, Gerard, Automation Science and Engineering (CASE), 2010 IEEE Conference on, 338–343, 2010

  • Wavelet filter-based weak signature detection method and its application on rolling element bearing prognostics, Qiu, Hai and Lee, Jay and Lin, Jing and Yu, Gang, Journal of Sound and Vibration, Vol. 289 No. 4, 1066–1090, 2006

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