「节能学院」Acrel-7000企业能源管控平台在某公司的应用

摘 要

为了稳步推进双碳目标，在能源消费强度和消费总量的“双控”背景下，企业需要考虑如何应对能耗双控以保障正常生产。现有大部分企业依然采用电、水、气、冷、热等各种能源供应系统“单独规划、单独设计、独立运行”的模式。普遍存在计量检测到配备不足；计量设备计量精度不高、计量数据不准确；人工抄表可靠性低；难以良好监测和评估主要耗能设备的用能效率；缺少决策数据支持，对于节能评估无法提供可靠参考数据；缺乏良好的企业能效评估指标体系，能耗管理措施难以落地等情况。本文介绍的企业能源管控平台，采用自动化、信息化技术，实现从能源数据采集、过程监控、能源介质消耗分析、能耗管理等全过程的自动化、科学化管理，使能源管理、能源生产以及使用的全过程有机结合起来，运用数据处理与分析技术，进行离线生产分析与管理，实现全厂能源系统的统一调度，优化能源介质平衡、超大限度地利用能源，提高能源质量、降低能源消耗，达到节能降耗和提升整体能源管理水平的目的。

In order to steadily promote the dual carbon target, in the context of the "dual control" of energy consumption intensity and total consumption, enterprises need to consider how to deal with the dual control of energy consumption to ensure normal production. Most of the existing enterprises still adopt the mode of "separate planning, separate design and independent operation" of various energy supply systems such as electricity, water, gas, cold and heat. There are generally insufficient measurement detection equipment; the measurement accuracy of measuring equipment is not high, the measurement data is inaccurate; the reliability of manual meter reading is low; it is difficult to monitor and evaluate the energy efficiency of major energy-consuming equipment; the lack of decision-making data support cannot provide reliable reference data for energy-saving assessment; the lack of a good enterprise energy efficiency evaluation index system, and the difficulty of energy consumption management measures. The enterprise energy control platform introduced in this paper adopts automation and information technology to realize the automation and scientific management of the whole process from energy data collection, process monitoring, energy media consumption analysis, energy consumption management, etc., so that the whole process of energy management, energy production and use is organically combined, using data processing and analysis technology to conduct offline production analysis and management, to achieve unified scheduling of the whole plant energy system, optimize the energy medium balance, use energy at a large limit, improve energy quality, and reduce energy consumption. Achieve the purpose of energy saving and consumption reduction and improving the overall energy management level.

01 概述

浙江春风动力股份有限公司是春风控股集团的子公司，成立于1989年，是一家专业从事全地形越野车(ATV、UTV、SSV)、大排量摩托车及配套水冷发动机产品研发的股份有限公司，公司总部设在杭州余杭经济开发区，公司拥有完整、科学的质量管理体系。公司的诚信、实力和产品质量获得业界的认可。

Zhejiang Chunfeng Power Co., Ltd. is a subsidiary of Chunfeng Holding Group, founded in 1989, is a professional engaged in all-terrain off-road vehicles (ATV, UTV, SSV), large-displacement motorcycles and supporting water-cooled engine products research and development of co-operative co-operatives, the company is headquartered in Hangzhou Yuhang Economic Development Zone, the company has a complete and scientific quality management system. The company's integrity, strength and product quality have been recognized by the industry.

通过搭建企业能源管控平台，对企业的能源消耗、用电安全、电能质量、生产工艺、主要设备实行动态监控和数据化管理，实时监测企业、车间、产线、主要设备电、水、天然气和压缩空气等能源的消耗情况、变配电设备的运行状况、用电回路的电气安全情况、配电系统的电能质量，并通过数据分析和挖掘，对单位产品能耗、万元产值能耗、能耗成本、碳排情况等进行分析，实现用能精细化管理、提高设备运行效率、保障用电安全，为减排降耗、挖掘节能潜力提供数据支持。同时提供便捷、优良的自动化运维，从根本上解决人力成本高、工作强度大、运维效率低等问题，打造“安全、优良、绿色、低碳”的智慧工厂，为企业提供综合能源服务的新业态。

By building an enterprise energy control platform, the enterprise's energy consumption, electricity safety, power quality, production process, and main equipment are dynamically monitored and data-based management, and the consumption of energy such as enterprises, workshops, production lines, main equipment electricity, water, natural gas and compressed air is monitored in real time, the operation status of substation and distribution equipment, the electrical safety of the power circuit, the power quality of the distribution system, and through data analysis and mining, the energy consumption per unit product, the energy consumption of 10,000 yuan output value, the energy consumption cost, the carbon emission situation, etc. Realize the refined management of energy consumption, improve the operation efficiency of equipment, ensure the safety of electricity consumption, and provide data support for reducing emissions and consumption and tapping the potential of energy saving. At the same time, it provides convenient and excellent automated operation and maintenance, fundamentally solves the problems of high labor cost, high work intensity, and low operation and maintenance efficiency, creates a "safe, excellent, green, low-carbon" smart factory, and provides a new format of integrated energy services for enterprises.

02 项目需求

项目计量体系包括厂区、车间、产线，监测区域涵盖车架、发动机、机加工、涂装、整车等车间，行政楼、研发楼等办公楼以及各配电房，监测的能源类型包括电、水、天然气和压缩空气。一期接入新增的170块电表、10块水表，其中天然气和压缩空气通过手动录入的方式进行统计。二期接入80块电表和3块水表，预计三期再接入300个计量点位。

The project measurement system includes the factory area, workshop, production line, monitoring area covers the frame, engine, machining, painting, vehicle and other workshops, administrative buildings, research and development buildings and other office buildings and distribution rooms, monitoring energy types include electricity, water, natural gas and compressed air. The first phase is connected to 170 new electricity meters and 10 water meters, in which natural gas and compressed air are counted by manual entry. The second phase is connected to 80 meters and 3 water meters, and it is expected that 300 more metering points will be connected in the third phase.

系统需求主要包括：

● 用能统计

从区域、车间、生产工艺、工序、工段、设备等维度，采用曲线、饼图、直方图、累积图、数字表等方式对企业分类/分项用能情况进行统计，并进行趋势和同环比分析；

● 能耗预测

通过对厂区、车间的能耗使用情况进行分析，构建能耗计算模型，进行训练，调整并优化模型，采用预测算法对企业未来能耗趋势进行预测分析，为节能提供良好的决策依据；

● 万元产值能耗统计

对企业单位综合能源消费量与工业总产值进行统计分析，准确反映企业能源经济效益高低的综合指标，为能耗成本的准确计算提供保证；

● 容需量统计

提供容需量统计,实时展示容量需量价格的变化情况，为降低电费提供依据；

● 产量统计

提供产量统计,支持手动录入及与MES对接获取产量数据；

● 电能质量监测

对电网中的谐波进行实时监测，并以矢量图的形式展示三相不平衡度，支持历史数据的查询；

● 自定义报表

通过自定义报表格式和计算公式，灵活生成各种定制化报表，包括