在RT-Thread上移植EtherCAT开源主站SOEM1.4.0

本文已参与「开源摘星计划」,欢迎正在阅读的你加入。活动链接:https://github.com/weopenprojects/WeOpen-Star

目录

1.背景

2.EtherCAT主站软件方案

3. 移植过程

3.1 RT-Thread 下载

3.2 Some移植

3.2.1 osal.c移植

3.2.2 oshw.c移植

3.2.3 nicdrv.c移植

3.2.4 net_hook.c实现

3.2.5 some基本功能测试

4. 运动控制测试

5. 总结


1.背景

最近计划DIY一个EtherCAT控制器,一直在看资料和选型,初步定了NUC980的方案,主要是看中NUC980的RAM比较大,采购还算方便(最近缺芯,大家都懂)。

选定硬件之后,NUC980跑什么系统呢?从以往经验来看,ARM9一般跑linux比较多,资源也好找,同时官方提供BSP。但这次任务有点特殊,EtherCAT对实时性要求比较高,linux不是最合适的。结合MCU开发经验,就准备上个RTOS,以前M3和M4的芯片,主要用FreeRTOS,最近也开始用RT-Thread。新唐官方也推出了NUC980的RT-Thread版BSP,对开发者非常友好,最终决定了NUC980+RT-Thread的方案。

2.EtherCAT主站软件方案

EtherCAT本身还是比较复杂的,我们就不自己造轮子了,考虑用开源方案,毕竟硬件成本这么低,商用方案是真的用不起啊!

现在开源主站主要就两种,SOEM和IGH(相关的资料网上很多,这儿就不展开了),IGH只支持linux,所以只能选SOME,最新版本是SOEM1.4,本次移植就基于该版本。

3. 移植过程

3.1 RT-Thread 下载

这个可以到github下载,最近Gitee也更新了。移植EtherCAT之前,首先把Nuvoton的BSP跑起来。这个参考官方的文档就可以了。本次移植基于最新发布的RT-Thread release 4.1.0。

3.2 Some移植

下载soem-1.4.0,将整个目录放在rt-thread项目里,下图是我的目录,供参考

在some-1.4.0及其子目录中需要手工编辑SConscript脚本。

import os
from building import *

objs = []
cwd  = GetCurrentDir()
list = os.listdir(cwd)

for item in list:
    if os.path.isfile(os.path.join(cwd, item, 'SConscript')):
        objs = objs + SConscript(os.path.join(item, 'SConscript'))

Return('objs')

Some移植主要是三个文件 osal.c,oshw.c和nicdrv.c。

osal.c 主要是微秒及的延时和定时函数;

oshw.c 主要是网络端和本机端数据的大小端转换;

nicdrv.c 主要是网络数据收发。

Some已经给出了很多操作系统移植,我的移植是基于rtk,这个是嵌入式系统实现,和我们的开发环境最接近。

3.2.1 osal.c移植

主要内容是实现osal_usleep和osal_gettimeofday两个函数。

我开始思路是自定义一个定时器用于EtherCAT,当时用了Timer4。等实现差不多了,发现系统时钟用的是Timer5,很多地方功能重复。最终和系统共用Timer5,省了个Timer,代码也简化了不少。下面就是改动过的相关代码,osal_timer_init这个初始化函数要在启动EhterCAT功能之前调用

#include <osal.h>
#include <time.h>
#include <sys/time.h>


#include <rtthread.h>
#include <rtdevice.h>

#include "NuMicro.h"
#include "drv_sys.h"


static rt_uint32_t us_ticks;

void osal_timer_init(void)
{
	rt_uint32_t cmp = ETIMER_GetCompareData(5);
    us_ticks = 1 * cmp / (1000000 / RT_TICK_PER_SECOND);
	rt_kprintf("rt-thread hwtimer5 1us = %d ticks\n", us_ticks);
}

#define  timercmp(a, b, CMP)                                \
  (((a)->tv_sec == (b)->tv_sec) ?                           \
   ((a)->tv_usec CMP (b)->tv_usec) :                        \
   ((a)->tv_sec CMP (b)->tv_sec))
#define  timeradd(a, b, result)                             \
  do {                                                      \
    (result)->tv_sec = (a)->tv_sec + (b)->tv_sec;           \
    (result)->tv_usec = (a)->tv_usec + (b)->tv_usec;        \
    if ((result)->tv_usec >= 1000000)                       \
    {                                                       \
       ++(result)->tv_sec;                                  \
       (result)->tv_usec -= 1000000;                        \
    }                                                       \
  } while (0)
#define  timersub(a, b, result)                             \
  do {                                                      \
    (result)->tv_sec = (a)->tv_sec - (b)->tv_sec;           \
    (result)->tv_usec = (a)->tv_usec - (b)->tv_usec;        \
    if ((result)->tv_usec < 0) {                            \
      --(result)->tv_sec;                                   \
      (result)->tv_usec += 1000000;                         \
    }                                                       \
  } while (0)

#define USECS_PER_SEC   1000000
#define USECS_PER_TICK  (USECS_PER_SEC / CFG_TICKS_PER_SECOND)


/* Workaround for rt-labs defect 776.
 * Default implementation of udelay() didn't work correctly when tick was
 * shorter than one millisecond.
 */
//void udelay (uint32_t us)
//{
   tick_t ticks = (us / USECS_PER_TICK) + 1;
   task_delay (ticks);
//}

//int gettimeofday(struct timeval *tp, void *tzp)
//{
//   tick_t tick = tick_get();
//   tick_t ticks_left;

//   ASSERT (tp != NULL);

//   tp->tv_sec = tick / CFG_TICKS_PER_SECOND;

//   ticks_left = tick % CFG_TICKS_PER_SECOND;
//   tp->tv_usec = ticks_left * USECS_PER_TICK;
//   ASSERT (tp->tv_usec < USECS_PER_SEC);

//   return 0;
//}

int osal_usleep (uint32 usec)
{
	//udelay(usec);
	
	/*ajustment for precision*/
	//usec -= usec / 4080;
	usec -= usec / 1500;
	
	/*rt_hw_us_delay work for a delay less than 16us*/
	do{
		if(usec>=1000)
		{
			rt_hw_us_delay(1000);
			usec -= 1000;
		}else{
			rt_hw_us_delay(usec);
			usec = 0;
		}
	}while(usec>0);
	return 0;
}

int osal_gettimeofday(struct timeval *tv, struct timezone *tz)
{
//   return gettimeofday(tv, tz);
	RT_ASSERT (tv != NULL);

    rt_uint32_t timer_tick,rt_tick;
	
	rt_base_t level = rt_hw_interrupt_disable();
	timer_tick = ETIMER_GetCounter(5);
	rt_tick = rt_tick_get();
	rt_hw_interrupt_enable(level);
	
	tv->tv_sec = rt_tick/1000;
	tv->tv_usec = (rt_tick % 1000)*1000 + timer_tick / us_ticks;

	return 0;
}

ec_timet osal_current_time (void)
{
   struct timeval current_time;
   ec_timet return_value;

   osal_gettimeofday (&current_time, 0);
   return_value.sec = current_time.tv_sec;
   return_value.usec = current_time.tv_usec;
   return return_value;
}

void osal_timer_start (osal_timert * self, uint32 timeout_usec)
{
   struct timeval start_time;
   struct timeval timeout;
   struct timeval stop_time;

   osal_gettimeofday (&start_time, 0);
   timeout.tv_sec = timeout_usec / USECS_PER_SEC;
   timeout.tv_usec = timeout_usec % USECS_PER_SEC;
   timeradd (&start_time, &timeout, &stop_time);

   self->stop_time.sec = stop_time.tv_sec;
   self->stop_time.usec = stop_time.tv_usec;
}

boolean osal_timer_is_expired (osal_timert * self)
{
   struct timeval current_time;
   struct timeval stop_time;
   int is_not_yet_expired;

   osal_gettimeofday (&current_time, 0);
   stop_time.tv_sec = self->stop_time.sec;
   stop_time.tv_usec = self->stop_time.usec;
   is_not_yet_expired = timercmp (&current_time, &stop_time, <);

   return is_not_yet_expired == 0;
}

void *osal_malloc(size_t size)
{
   return rt_malloc(size);
}

void osal_free(void *ptr)
{
   rt_free(ptr);
}


int osal_thread_create(void *thandle, int stacksize, void *func, void *param)
{
//   thandle = task_spawn ("worker", func, 6,stacksize, param);
//   if(!thandle)
//   {
//      return 0;
//   }
   return 1;
}

int osal_thread_create_rt(void *thandle, int stacksize, void *func, void *param)
{
//   thandle = task_spawn ("worker_rt", func, 15 ,stacksize, param);
//   if(!thandle)
//   {
//      return 0;
//   }
   return 1;
}

3.2.2 oshw.c移植

不需做什么工作。

3.2.3 nicdrv.c移植

主要修改就是调用自己的网络发送和接收函数,我把它们命名为net_send和net_recv。这两个函数最好的实现是直接操作网卡(或者叫emac),我现在的实现参考了tcpdump的方法,在协议栈中加钩子(hook)实现,这样对原来系统影响最小,网口除了EtherCAT,还可以当正常的网口用。

ecx_setupnic函数中创建mutex(这个按照rt-thread格式改一下即可),安装网络钩子

ecx_closenic函数中删除mutex,卸载网络钩子。

/** Basic setup to connect NIC to socket.
 * @param[in] port        = port context struct
 * @param[in] ifname      = Name of NIC device, f.e. "eth0"
 * @param[in] secondary   = if >0 then use secondary stack instead of primary
 * @return >0 if succeeded
 */
int ecx_setupnic(ecx_portt *port, const char *ifname, int secondary)
{
   int i;
   int rVal;
   int *psock;

//   rVal = bfin_EMAC_init((uint8_t *)priMAC);
//   if (rVal != 0)
//      return 0;

   if (secondary)
   {
      /* secondary port struct available? */
      if (port->redport)
      {
         /* when using secondary socket it is automatically a redundant setup */
         psock = &(port->redport->sockhandle);
         *psock = -1;
         port->redstate                   = ECT_RED_DOUBLE;
         port->redport->stack.sock        = &(port->redport->sockhandle);
         port->redport->stack.txbuf       = &(port->txbuf);
         port->redport->stack.txbuflength = &(port->txbuflength);
         port->redport->stack.tempbuf     = &(port->redport->tempinbuf);
         port->redport->stack.rxbuf       = &(port->redport->rxbuf);
         port->redport->stack.rxbufstat   = &(port->redport->rxbufstat);
         port->redport->stack.rxsa        = &(port->redport->rxsa);
         ecx_clear_rxbufstat(&(port->redport->rxbufstat[0]));
      }
      else
      {
         /* fail */
         return 0;
      }
   }
   else
   {
      port->getindex_mutex = rt_mutex_create ("getindex_mutex", RT_IPC_FLAG_PRIO);
      port->tx_mutex = rt_mutex_create ("tx_mutex", RT_IPC_FLAG_PRIO);
      port->rx_mutex = rt_mutex_create ("rx_mutex", RT_IPC_FLAG_PRIO);
	   
      port->sockhandle        = -1;
      port->lastidx           = 0;
      port->redstate          = ECT_RED_NONE;
      port->stack.sock        = &(port->sockhandle);
      port->stack.txbuf       = &(port->txbuf);
      port->stack.txbuflength = &(port->txbuflength);
      port->stack.tempbuf     = &(port->tempinbuf);
      port->stack.rxbuf       = &(port->rxbuf);
      port->stack.rxbufstat   = &(port->rxbufstat);
      port->stack.rxsa        = &(port->rxsa);
      ecx_clear_rxbufstat(&(port->rxbufstat[0]));
      psock = &(port->sockhandle);
	   
	  if(install_hook(port, ifname)==0){
		  rt_kprintf("ecx_setupnic fail\n"); 
		  return 0; //fail
	  }
   }

   /* setup ethernet headers in tx buffers so we don't have to repeat it */
   for (i = 0; i < EC_MAXBUF; i++)
   {
      ec_setupheader(&(port->txbuf[i]));
      port->rxbufstat[i] = EC_BUF_EMPTY;
   }
   ec_setupheader(&(port->txbuf2));
   return 1;
}

/** Close sockets used
 * @param[in] port        = port context struct
 * @return 0
 */
int ecx_closenic(ecx_portt *port)
{
	rt_mutex_delete(port->getindex_mutex);
	rt_mutex_delete(port->tx_mutex);
	rt_mutex_delete(port->rx_mutex);
	
	uninstall_hook(port);
	return 0;
}

3.2.4 net_hook.c实现

主要实现EtherCAT数据帧收发,中间加了个环形缓冲区用于接收。具体原理就是在网卡加个钩子函数,有数据来的时候先经过钩子函数,我们把EtherCAT数据帧截住,不传给原来的lwip协议栈;如果要发送数据,就直接调用发送函数,绕过lwip协议栈。这样也不影响lwip协议栈工作。

#include <rtthread.h>

#include "netif/ethernetif.h"
#include "nicdrv.h"

#include <drv_gpio.h>
#include <rtdevice.h>


/******************************************************************************
* receive fifo buf
*/
#define HOOK_RX_BUFSIZE 10

static uint8_t netfrmbuf[HOOK_RX_BUFSIZE][1540];
static int netfrmbuf_cnt[HOOK_RX_BUFSIZE];
static int netfrm_head = 0;
static int netfrm_tail = 0;
static int netfrm_full = 0;

int hook_rx_dump = 0;
int hook_tx_dump = 0;

static inline void tx_led_flash(void)
{
	static int c = 0;
	//rt_kprintf("c = %d\n",c);
	if(++c%2)
		rt_pin_write(NU_GET_PININDEX(NU_PB, 8), PIN_LOW);
	else
		rt_pin_write(NU_GET_PININDEX(NU_PB, 8), PIN_HIGH);
}


/******************************************************************************
* store netif and old function addr
*/
static struct netif *netif = RT_NULL;
static netif_linkoutput_fn link_output;
static netif_input_fn input;

/******************************************************************************
* hex dump 
*/
#define __is_print(ch) ((unsigned int)((ch) - ' ') < 127u - ' ')
static void hex_dump(const rt_uint8_t *ptr, rt_size_t buflen)
{
    unsigned char *buf = (unsigned char *)ptr;
    int i, j;

    RT_ASSERT(ptr != RT_NULL);

    for (i = 0; i < buflen; i += 16)
    {
        rt_kprintf("%08X: ", i);

        for (j = 0; j < 16; j++)
            if (i + j < buflen)
                rt_kprintf("%02X ", buf[i + j]);
            else
                rt_kprintf("   ");
        rt_kprintf(" ");

        for (j = 0; j < 16; j++)
            if (i + j < buflen)
                rt_kprintf("%c", __is_print(buf[i + j]) ? buf[i + j] : '.');
        rt_kprintf("\n");
    }
}

/******************************************************************************
* rx/tx hook function 
*/
/* get tx data */
static err_t _netif_linkoutput(struct netif *netif, struct pbuf *p)
{
	return link_output(netif, p);
}

/* get rx data */
static err_t _netif_input(struct pbuf *p, struct netif *inp)
{
	if(p->tot_len>=14)
	{
		char *data = p->payload;
		if(data[12]=='\x88' && data[13]=='\xa4') //filter for ethercat frame
		{
			if(netfrm_full == 0){
				pbuf_copy_partial(p, netfrmbuf[netfrm_tail], p->tot_len, 0);
				netfrmbuf_cnt[netfrm_tail] = p->tot_len;
				netfrm_tail = (netfrm_tail+1) % HOOK_RX_BUFSIZE;
				if(netfrm_tail==netfrm_head)
					netfrm_full = 1;
			}
			//rt_kprintf("tail = %d, full = %d\n", netfrm_tail, netfrm_full);
		}
	}
    return input(p, inp);
}

/******************************************************************************
* hook install
*/
int install_hook(ecx_portt *port, const char *ifname)
{
	struct eth_device *device;
    rt_base_t level;
	
	netfrm_head = 0;
	netfrm_tail = 0;
	netfrm_full = 0;
	
	if(netif == RT_NULL){
		rt_kprintf("hook installing on  %s\n", ifname);
		device = (struct eth_device *)rt_device_find(ifname);
		if (device == RT_NULL){
			rt_kprintf("hook install error 'device == RT_NULL'\n");
			return 0;
		}
		if ((device->netif == RT_NULL) || (device->netif->linkoutput == RT_NULL)){
			rt_kprintf("hook install error '(device->netif == RT_NULL) || (device->netif->linkoutput == RT_NULL)'\n");
			return 0;
		}
		rt_kprintf("device %s found: 0x%x \n", ifname, (uint32_t)device);
	}else{
		rt_kprintf("device %s hook already installed, must be uninstall it before intall new on\n", ifname);
	}
    netif = device->netif;
	
    //install netdev hook
    level = rt_hw_interrupt_disable();
    link_output = netif->linkoutput;
    netif->linkoutput = _netif_linkoutput;

    input = netif->input;
    netif->input = _netif_input;
    rt_hw_interrupt_enable(level);
	rt_kprintf("hook installed on %s\n", ifname);

	return 1;
}

/******************************************************************************
* hook uninstall
*/
int uninstall_hook(ecx_portt *port)
{
    rt_base_t level;
	
	//uninstall netdev hook
	if(netif != RT_NULL){
		level = rt_hw_interrupt_disable();
		netif->input = input;
		netif->linkoutput = link_output;
		rt_hw_interrupt_enable(level);
		netif = RT_NULL;
	}
	
	rt_kprintf("hook uninstalled\n");
	return 1;
}

/******************************************************************************
* netdev send/recv api
*/
int net_send(unsigned char *data, int len)
{
	int ret = -1;
	struct pbuf *p;
	
tx_led_flash();
	
    p = pbuf_alloc(PBUF_TRANSPORT, len, PBUF_POOL);
    
    if (p != NULL)
    {
		pbuf_take(p, data, len);
		
		if(hook_tx_dump){
			rt_kprintf("send --- len=%d>>>\n",len);
			hex_dump(p->payload, p->tot_len);
		}
		
		_netif_linkoutput(netif,p);
        pbuf_free(p);
		ret = len;
	}
	else{
		rt_kprintf("net_send alloc buffer error\n"); 
	}
	
	return ret;
}

int net_recv(unsigned char *data, int len)
{
	if(netfrm_full == 0 && netfrm_tail==netfrm_head){
		return 0;
	}
	
	int total = netfrmbuf_cnt[netfrm_head];
	if(total > len) total = len;
	
	rt_memcpy(data, netfrmbuf[netfrm_head], total);
	netfrm_head = (netfrm_head+1) % HOOK_RX_BUFSIZE;
	if(netfrm_tail==netfrm_head)
		netfrm_full = 0;

	if(hook_rx_dump){
		rt_kprintf("recv <<<---\n");
		hex_dump(data, total);
		rt_kprintf("head = %d, tail = %d, full = %d\n", netfrm_head, netfrm_tail, netfrm_full);
	}
	return total;
}
void net_hook_test(int argc, char **argv)
{
	unsigned char frame[] = "\xff\xff\xff\xff\xff\xff\x01\x01\x01\x01\x01\x01\x88\xa4\x0d\x10\
\x08\x01\x00\x00\x03\x01\x01\x00\x00\x00\x00\x00\x00\x00\x00\x00\
\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\
\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00\x00";

	install_hook(NULL, "e0");
	net_send(frame,60);
	rt_thread_mdelay(20000);
	uninstall_hook(NULL);
}
MSH_CMD_EXPORT(net_hook_test, net_hook_test sample on 'e0');

3.2.5 some基本功能测试

采用官方的slave_info测试代码,测试主要分为时钟测试和soem EtherCAT协议栈基本功能测试。在终端中输入 soem_test + 回车即可。

我接了一个汇川IS620N驱动器,下面是输出的部分内容:

Slave:1

 Name:IS620N
 Output size: 96bits
 Input size: 224bits
 State: 4
 Delay: 0[ns]
 Has DC: 1
 DCParentport:0
 Activeports:1.0.0.0
 Configured address: 1001
 Man: 00100000 ID: 000c0108 Rev: 00010001
 SM0 A:1000 L: 128 F:00010026 Type:1
 SM1 A:1400 L: 128 F:00010022 Type:2
 SM2 A:1800 L:  12 F:00010064 Type:3
 SM3 A:1c00 L:  28 F:00010020 Type:4
 FMMU0 Ls:00000000 Ll:  12 Lsb:0 Leb:7 Ps:1800 Psb:0 Ty:02 Act:01
 FMMU1 Ls:0000000c Ll:  28 Lsb:0 Leb:7 Ps:1c00 Psb:0 Ty:01 Act:01
 FMMUfunc 0:1 1:2 2:0 3:0
 MBX length wr: 128 rd: 128 MBX protocols : 04
 CoE details: 0d FoE details: 00 EoE details: 00 SoE details: 00
 Ebus current: 0[mA]
 only LRD/LWR:0

4. 运动控制测试

基础工作做好以后,我们就能真正的控制电机运行了。在控制电机运行之前,还需要了解CIA402相关的规范,启动伺服需要按照规范要求,按顺序来。

程序主要流程如下,具体代码见附件。

        a)初始化时钟 osal_timer_init

        b)初始化网卡ec_init

        c)等待进入INIT态

        d)初始化驱动器(is620n)ec_config_init

        e)DC配置

        f)申请并等待进入Pre-OP态

        g)配置过程数据TxPDO/RxPDO(自定义函数process_data_config)

        h)配置FMMU ec_config_map

        i)申请并等待进入Safe-OP态

        j)设置CSP模式

        k)发送和接收过程数据1次,触发SLAVE

        l)申请并等待进入OP态

        m)进入过程数据收发循环

#define __is_print(ch) ((unsigned int)((ch) - ' ') < 127u - ' ')
static void hex_dump(const rt_uint8_t *ptr, rt_size_t buflen)
{
    unsigned char *buf = (unsigned char *)ptr;
    int i, j;

    RT_ASSERT(ptr != RT_NULL);

    for (i = 0; i < buflen; i += 16)
    {
        rt_kprintf("%08X: ", i);

        for (j = 0; j < 16; j++)
            if (i + j < buflen)
                rt_kprintf("%02X ", buf[i + j]);
            else
                rt_kprintf("   ");
        rt_kprintf(" ");

        for (j = 0; j < 16; j++)
            if (i + j < buflen)
                rt_kprintf("%c", __is_print(buf[i + j]) ? buf[i + j] : '.');
        rt_kprintf("\n");
    }
}

static char IOmap[4096];
typedef struct  __attribute__((__packed__))
{
	unsigned char  mode_byte;
	unsigned short control_word;
	long  dest_pos;
	unsigned short error_word;
	unsigned short status_word;
	long  cur_pos;
}SERVO_DATA_T;
typedef struct
{
	SERVO_DATA_T servo_data[3];
}SERVOS_T;

SERVOS_T *servos = (SERVOS_T *)IOmap;

void view_slave_data()
{
	hex_dump(IOmap,32); 
}

static void echo_time()
{
	struct timeval tp;
	osal_gettimeofday(&tp, 0);
	printf("****cur time = %d,%03d,%03d(us)\n", tp.tv_sec,tp.tv_usec/1000,tp.tv_usec%1000);
}

#define EC_TIMEOUTMON 500

int expectedWKC;
boolean needlf;
volatile int wkc;
boolean inOP;
uint8 currentgroup = 0;

void process_data_config()
{
	u8_t     ind;
	
	for(int slave = 1; slave <= *ecx_context.slavecount; slave++)
	{
		//rpdo------------
		//1c12.0
		safe_SDCwrite_b(slave, 0x1c12, 0, 0);
		safe_SDCwrite_w(slave, 0x1c12, 1, 0x1600);
		
		//1600
		ind = 0;
		safe_SDCwrite_b(slave, 0x1600, 0, 0);
		safe_SDCwrite_dw(slave, 0x1600, ++ind, htoel(0x60600008));//6060h(控制模式)
		safe_SDCwrite_dw(slave, 0x1600, ++ind, htoel(0x60400010));//6040h(控制字)
		safe_SDCwrite_dw(slave, 0x1600, ++ind, htoel(0x607a0020));//607Ah(目标位置)
		safe_SDCwrite_b(slave, 0x1600, 0, ind);

		//1c12.0
		safe_SDCwrite_b(slave, 0x1c12, 0, 1);
		
		//tpdo-------------
		//1c13.0
		safe_SDCwrite_b(slave, 0x1c13, 0x00, 0);
		safe_SDCwrite_w(slave, 0x1c13, 0x01, 0x1a00);
		
		//1a00
		ind = 0;
		safe_SDCwrite_b(slave, 0x1a00, 0, 0);
		safe_SDCwrite_dw(slave, 0x1a00, ++ind, htoel(0x603F0010));//603Fh(错误码)
		safe_SDCwrite_dw(slave, 0x1a00, ++ind, htoel(0x60410010));//6041h(状态字)
		safe_SDCwrite_dw(slave, 0x1a00, ++ind, htoel(0x60640020));//6064h(位置反馈)
		safe_SDCwrite_b(slave, 0x1a00, 0, ind);

		//1c13.0
		safe_SDCwrite_b(slave, 0x1c13, 0, 1);
		
		safe_SDCwrite_b(slave, 0x6060, 0, 1);
		//viewSDO(slave, 0x6060, 0, 1);
	}
}


void servo_switch_op()
{
	int sta;
	for(int slave = 1; slave <= *ecx_context.slavecount; slave++)
	{
		int idx = slave - 1;
		sta = servos->servo_data[idx].status_word & 0x3ff;
		//printf("servo_switch_op: slave %d [6041]=%04x\n",slave,servos->servo_data[idx].status_word ); 
		
		if(servos->servo_data[idx].status_word & 0x8){
			servos->servo_data[idx].control_word = 0x8;
//			printf("***slave %d control=%04x\n",slave,servos->servo_data[idx].control_word ); 
			continue;
		}
		//printf("servo_switch_op: slave %d sta=%04x\n", slave, sta ); 
		switch(sta)
		{
			case 0x250:
			case 0x270:
				servos->servo_data[idx].control_word = 0x6;
				break;
			case 0x231:
				servos->servo_data[idx].control_word = 0x7;
				break;
			case 0x233:
				servos->servo_data[idx].control_word = 0xf;
				break;
			default:
				//servos->servo_data[idx].control_word = 0x6;
				break;
		}
		//printf("slave %d control=%04x\n",slave,servos->servo_data[idx].control_word ); 
	}
	
}
void servo_switch_idle()
{
	int sta;
	for(int slave = 1; slave <= *ecx_context.slavecount; slave++)
	{
		servos->servo_data[slave-1].control_word = 0x0;
	}
}
void sv660n_config(char *ifname)
{
	needlf = FALSE;
    inOP = FALSE;
	osal_timer_init();

	ecx_context.manualstatechange = 1;
	
	printf("========================\n");
	printf("sv660 config\n");
	echo_time();
	
	if (ec_init(ifname))
	{
		printf("ec_init on %s succeeded.\n",ifname);
				
		//init status
		printf("\nRequest init state for all slaves\n");
		ec_slave[0].state = EC_STATE_INIT;
		//request INIT state for all slaves 
		ec_writestate(0);
		
		//显示1状态	
		/* wait for all slaves to reach SAFE_OP state */
		ec_statecheck(0, EC_STATE_INIT,  EC_TIMEOUTSTATE * 3);
		if (ec_slave[0].state != EC_STATE_INIT ){
			printf("Not all slaves reached init state.\n");
			ec_readstate();
			for(int i = 1; i<=ec_slavecount ; i++){
				if(ec_slave[i].state != EC_STATE_INIT){
					printf("Slave %d State=0x%2x StatusCode=0x%04x : %s\n", i, ec_slave[i].state, ec_slave[i].ALstatuscode, ec_ALstatuscode2string(ec_slave[i].ALstatuscode));
				}
			}
		}
		echo_time();
		//if ( ec_config(FALSE, &IOmap) > 0 )
		
		wkc = ec_config_init(0/*usetable*/);

		if (wkc > 0)
		{

			ec_configdc();
			ec_dcsync0(1, TRUE, 2000000, 50); // SYNC0 on slave 1
			while(EcatError) printf("%s", ec_elist2string());
			printf("%d slaves found and configured.\n",ec_slavecount);
		
			/* request pre_op for slave */
			printf("\nRequest pre_op state for all slaves\n");
			ec_slave[0].state = EC_STATE_PRE_OP | EC_STATE_ACK;
			ec_writestate(0);
			
			//故障复位
//			safe_SDCwrite_w(1,0x200d, 0x2, 1);	
//			safe_SDCwrite_w(1,0x200d, 0x2, 0);	
			
		
			//现在应该在pre_op状态
			//显示2状态	
			process_data_config(); //config tpdo/rpdo
			
			//config fmmu
			ec_config_map(IOmap);
			
			
			/* request safe_op for slave */
			ec_slave[0].state = EC_STATE_SAFE_OP;
			ec_writestate(0);
			
			//safe-op
			expectedWKC = (ec_group[0].outputsWKC * 2) + ec_group[0].inputsWKC;
			printf("Calculated workcounter %d\n", expectedWKC);
			
			/* wait for all slaves to reach SAFE_OP state */
			ec_statecheck(0, EC_STATE_SAFE_OP,  EC_TIMEOUTSTATE * 3);
			if (ec_slave[0].state != EC_STATE_SAFE_OP ){
				printf("Not all slaves reached safe operational state.\n");
				ec_readstate();
				for(int i = 1; i<=ec_slavecount ; i++){
					if(ec_slave[i].state != EC_STATE_SAFE_OP){
						printf("Slave %d State=0x%2x StatusCode=0x%04x : %s\n", i, ec_slave[i].state, ec_slave[i].ALstatuscode, ec_ALstatuscode2string(ec_slave[i].ALstatuscode));
					}
				}
			}else{
				//显示4状态	
				//启动伺服
				servos->servo_data[0].mode_byte = 8; //csp mode
				
				//op status
				printf("Request operational state for all slaves\n");
				expectedWKC = (ec_group[0].outputsWKC * 2) + ec_group[0].inputsWKC;
				printf("Calculated workcounter %d\n", expectedWKC);
				ec_slave[0].state = EC_STATE_OPERATIONAL;
				// send one valid process data to make outputs in slaves happy
				ec_send_processdata();
				wkc = ec_receive_processdata(EC_TIMEOUTRET*3);
				printf("--->workcounter %d\n", wkc);
				//view_slave_data();
				// request OP state for all slaves 
				ec_writestate(0);

				int chk = 200;
				// wait for all slaves to reach OP state 
				do
				{
					ec_send_processdata();
					ec_receive_processdata(EC_TIMEOUTRET);
					printf("--->workcounter %d\n", wkc);
					ec_statecheck(0, EC_STATE_OPERATIONAL, 50000);
				}
				while (chk-- && (ec_slave[0].state != EC_STATE_OPERATIONAL));

				if (ec_slave[0].state == EC_STATE_OPERATIONAL )
				{
					printf("<<<Operational>>> state reached for all slaves.\n");
					inOP = TRUE;
					
					osal_timert t;
					osal_timer_start(&t, 1000);

					// cyclic loop
					for(int i = 1; i <= 10000; i++)
					{
						servo_switch_op();
						if(servos->servo_data[0].control_word==7){
							servos->servo_data[0].dest_pos = servos->servo_data[0].cur_pos;
							//printf("cur pos = %ld\n", servos->servo_data[0].cur_pos);
						}
						if(servos->servo_data[0].control_word==0xf){
							servos->servo_data[0].dest_pos += 3000;
						}
						while(osal_timer_is_expired(&t)==FALSE);
						osal_timer_start(&t, 1000);

						ec_send_processdata();
						wkc = ec_receive_processdata(EC_TIMEOUTRET);

						if(wkc >= expectedWKC){
							//printf("~~~~WKC %d \n", wkc);
						}
						if(wkc <=0 ){
							printf("Error.\n");
							break;
						}
						//osal_usleep(1000);
					}
					inOP = FALSE;
				}
				else
				{
					printf("Not all slaves reached operational state.\n");
					ec_readstate();
					for(int i = 1; i<=ec_slavecount ; i++)
					{
						if(ec_slave[i].state != EC_STATE_OPERATIONAL)
						{
							printf("Slave %d State=0x%2.2x StatusCode=0x%4.4x : %s\n",i, ec_slave[i].state, ec_slave[i].ALstatuscode, ec_ALstatuscode2string(ec_slave[i].ALstatuscode));
						}
					}
				}
				
				//init status
				printf("\nRequest init state for all slaves\n");
				ec_slave[0].state = EC_STATE_INIT;
				//request INIT state for all slaves 
				ec_writestate(0);
			}
		} else {
			printf("No slaves found!\n");
		}
		
		echo_time();
		printf("End soem, close socket\n");
		
		// stop SOEM, close socket 
		ec_close();		
	}else{
		printf("ec_init on %s failed.\n",ifname);
	}
	printf("IOMAP addr = 0x%08x\n", (uint32_t)IOmap);
	
	printf("========================\n");
	view_slave_data();
}

在进入数据数据收发循环后,按次序发送控制字启动伺服(6040h发送6,7和15),然后就可以不断发送新的控制位置让电机转起来了!

5. 总结

整个移植过程还是充满了挑战,主要也是因为今年才开始接触EtherCAT,很多概念是边学边用,网上也参考了不少同学的帖子。很多人反应汇川的伺服用SOEM驱动DC同步模式总是有问题,确实遇到了很多奇奇怪怪的问题。经过这两个月的折腾,总算开了个头,基础打好了。

下一步可优化的就是现在的网络移植改用直接操作emac,这样可以减少网络抖动。

附件程序里还参考本站贴子移植了uffs文件系统,编译如果有问题,可能还需要下载uffs、ramdisk、optparse和netutils包。

完整程序包下载

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