反激电路中磁性元器件2_反激变压器

2022-5-24 20:46:05
$▹设计条件$
$▹$$V_D=1200V,V_F=1.25V,V_{mos}=800V$
$▹$$B_m=1600Gs$
$▹$$j=4A/m{m}^2$
$▹$$\eta =0.79$
$▹$$k_{window}=0.42,k_{core}=1$
$▹$$\alpha =0.4$
$▹t_{rec}=3ms$
$▹$${\rho }_{Cu}=0.018\Omega \frac{m{m}^2}{m}$
$▹$$R_{dc}=\frac{{\rho }_{Cu}(1+(T-20))l_m}{S},R_{ac}=\frac{{\rho }_{Cu}(1+(T-20))l_m}{\pi (d-\Delta )\Delta }$
$▹$$V_i=90\sim 280Vac,f=50Hz$
$▹f_{sw}=100KHz$
$▹V_{o1}=120V,P_{o1}=45W$
$▹V_{o2}=12V,P_{o2}=1.8W$
$▹C_{in}=47\mu F$
$▶设计参数$
$▶V_{inmin}=\sqrt{(\sqrt{2}\times 90{)}^2-\frac{2\times 52\times (\frac{1}{2\times 50}-0.003)}{47\mu }}\approx 130.04V$
$▶V_{inmax}=\sqrt{2}\times 280=395.92V$
$▶0.8V_D>\frac{V_{inmax}}{n}+V_o\Vert 0.8V_{mos}>n(V_{o1}+V_F)+V_{inMax}\Rightarrow 2.01>n>0.7\Rightarrow n=1.04$
$▶D_{max}=\frac{1.04(120+1.25)}{1.04(120+1.25)+130.04}\approx 0.49$
$▶AP=\frac{46.8\times 10^6}{2\times 0.79\times 0.4\times 1\times 100K\times 1600\times 4}\approx 0.12c{m}^4$
$▶l_e=44mm,A_e=98m{m}^2,V_e=4310m{m}^3,A_L=3630\pm 25\%,A_w=69.53m{m}^2\Rightarrow AP=A_w\times A_e=0.68>0.12$
$▶t_{onmax}=\frac{D_{max}}{f_{sw}}=\frac{0.49}{100k}=0.49\times 10^{-5}s$
$▶I_{inavg}=\frac{52}{130.04}\approx 0.39A$
$▶I_{pkp}=\frac{0.39}{(1-\frac{0.4}{2})\times 0.49}=1A$
$▶\Delta I_p=1\times 0.4=0.4A$
$▶I_{RMSp}=\sqrt{D_{max}(I_{pkp}^2-I_{pkp}\Delta I_p+\frac{\Delta I_p}{3})}\approx 0.65A$
$▶L_p=\frac{V_{inmin}\times t_{onmax}}{\Delta I_p}=1.2mH$
$▶N_p=\frac{V_{inmin}\times t_{onmax}}{A_e\times B_m}=\frac{130.04\times 4.9\times 10^{-6}}{0.98\times 10^{-4}\times 1600\times 10^{-4}}\approx 41$
$▶N_s=\frac{N_p}{n}\approx 39$
$▶V_r=\frac{V_{inmin}\times D_{max}}{1-D_{max}}\approx 124.94V$
$▶n_s=\frac{V_r}{V_r+V_F}\approx 9.43$
$▶N_{s1}=\frac{N_p}{n_s}\approx 4$
$▶l_g=\frac{0.4\pi \times 41^2\times 0.98\times 10^{-8}}{0.0012}-\frac{4.4}{2300}\approx 0.015cm$
$▶I_{pks}=\frac{P_o}{\eta \times V_{inmin}\times D_{max}}+\frac{\Delta I_p}{2}\approx 1.09A$
$▶I_{acp}=I_{RMS}\sqrt{1-D_{max}}\approx 0.46A$
$▶B_{max}=\frac{L(\mu H)\times I_{pks}}{A_e(m{m}^2)\times N_p}\approx 0.33T<0.38T(PC40)$
$▶\Delta =\frac{6.61}{{\sqrt{f}}_{sw}}\approx 0.2mm$
$▶S_p=\frac{I_{RMSp}}{j}\approx 0.016m{m}^2\to d_p\approx 0.23mm<2\Delta$
$▶S_{s1}=\frac{P_{o1}}{V_{o1}\times j}\approx 0.17m{m}^2\to d_{s1}\approx 0.17mm<2\Delta$
$▶S_{s2}=\frac{P_{o2}}{V_{o2}\times j}\approx 0.04m{m}^2\to d_{s2}\approx 0.11mm<2\Delta$
$▶l_{avg}=2\pi \times \frac{10.65}{2}\approx 33.4mm=35mm$
$▶l_p=35\times 41\approx 1.435m$
$▶R_{dcp}=\frac{{\rho }_{Cu}\times l_p}{S_p}=0.2\Omega$
$▶R_{ac}\approx 1.4\Omega$
$▶l_{s1}=35\times 39\approx 1.365m$
$▶R_{s1}\approx 0.273\Omega$
$▶l_{s2}=6\times 35\approx 0.19m$
$▶R_{s2}\approx 0.03\Omega$
$k_{windows}\times A_w\ge \pi \times N_p\times R_p^2+\pi \times N_{s1}\times R_{s1}^2+\pi \times N_{s2}\times R_{s2}^2\Rightarrow 27.812>15\surd$
$▶P_{dc}=I_{RMSp}^2\times R_p$
$▶P_{ac}=I_{acp}^2\times R_p$
$▶P_{wind}\approx 0.7W$
$▶p_{cv}=420KW/m^3(100KHz,100°C)$
$▶P_{core}=420\times 4310\times 10^{-9}=1.9W$
$▶P_{loss}=P_{wind}+P_{core}$
$▶\Delta T\approx \frac{800\times P_{loss}}{34\sqrt{A_e(c{m}^2)\times A_w(c{m}^2)}}$
2022-5-24 21:51:25