2022-5-24 20:46:05
▹
设计条件
\triangleright 设计条件
▹设计条件
▹
\triangleright
▹
V
D
=
1200
V
,
V
F
=
1.25
V
,
V
m
o
s
=
800
V
V_D=1200V,V_F=1.25V,V_{mos}=800V
VD=1200V,VF=1.25V,Vmos=800V
▹
\triangleright
▹
B
m
=
1600
G
s
B_m=1600Gs
Bm=1600Gs
▹
\triangleright
▹
j
=
4
A
/
m
m
2
j=4A/mm^2
j=4A/mm2
▹
\triangleright
▹
η
=
0.79
\eta=0.79
η=0.79
▹
\triangleright
▹
k
w
i
n
d
o
w
=
0.42
,
k
c
o
r
e
=
1
k_{window}=0.42,k_{core}=1
kwindow=0.42,kcore=1
▹
\triangleright
▹
α
=
0.4
\alpha=0.4
α=0.4
▹
t
r
e
c
=
3
m
s
\triangleright t_{rec}=3ms
▹trec=3ms
▹
\triangleright
▹
ρ
C
u
=
0.018
Ω
m
m
2
m
\rho_{Cu}=0.018\Omega\frac{mm^2}{m}
ρCu=0.018Ωmmm2
▹
\triangleright
▹
R
d
c
=
ρ
C
u
(
1
+
(
T
−
20
)
)
l
m
S
,
R
a
c
=
ρ
C
u
(
1
+
(
T
−
20
)
)
l
m
π
(
d
−
Δ
)
Δ
R_{dc}=\frac{\rho_{Cu}(1+(T-20))l_m}{S},R_{ac}=\frac{\rho_{Cu}(1+(T-20))l_m}{\pi(d-\Delta)\Delta}
Rdc=SρCu(1+(T−20))lm,Rac=π(d−Δ)ΔρCu(1+(T−20))lm
▹
\triangleright
▹
V
i
=
90
∼
280
V
a
c
,
f
=
50
H
z
V_i=90\sim280Vac,f=50Hz
Vi=90∼280Vac,f=50Hz
▹
f
s
w
=
100
K
H
z
\triangleright f_{sw}=100KHz
▹fsw=100KHz
▹
V
o
1
=
120
V
,
P
o
1
=
45
W
\triangleright V_{o1}=120V,P_{o1}=45W
▹Vo1=120V,Po1=45W
▹
V
o
2
=
12
V
,
P
o
2
=
1.8
W
\triangleright V_{o2}=12V,P_{o2}=1.8W
▹Vo2=12V,Po2=1.8W
▹
C
i
n
=
47
μ
F
\triangleright C_{in}=47\mu F
▹Cin=47μF
▶
设计参数
\blacktriangleright 设计参数
▶设计参数
▶
V
i
n
m
i
n
=
(
2
×
90
)
2
−
2
×
52
×
(
1
2
×
50
−
0.003
)
47
μ
≈
130.04
V
\blacktriangleright V_{inmin}=\sqrt{(\sqrt2\times 90)^2-\frac{2\times 52\times(\frac{1}{2\times 50}-0.003)}{47\mu}}\approx130.04V
▶Vinmin=(2×90)2−47μ2×52×(2×501−0.003)≈130.04V
▶
V
i
n
m
a
x
=
2
×
280
=
395.92
V
\blacktriangleright V_{inmax}=\sqrt2\times 280=395.92V
▶Vinmax=2×280=395.92V
▶
0.8
V
D
>
V
i
n
m
a
x
n
+
V
o
∥
0.8
V
m
o
s
>
n
(
V
o
1
+
V
F
)
+
V
i
n
M
a
x
⇒
2.01
>
n
>
0.7
⇒
n
=
1.04
\blacktriangleright 0.8V_D>\frac{V_{inmax}}{n}+V_{o}\Vert0.8V_{mos}>n(V_{o1}+V_F)+V_{inMax}\Rightarrow2.01>n>0.7\Rightarrow n=1.04
▶0.8VD>nVinmax+Vo∥0.8Vmos>n(Vo1+VF)+VinMax⇒2.01>n>0.7⇒n=1.04
▶
D
m
a
x
=
1.04
(
120
+
1.25
)
1.04
(
120
+
1.25
)
+
130.04
≈
0.49
\blacktriangleright D_{max}=\frac{1.04(120+1.25)}{1.04(120+1.25)+130.04}\approx0.49
▶Dmax=1.04(120+1.25)+130.041.04(120+1.25)≈0.49
▶
A
P
=
46.8
×
1
0
6
2
×
0.79
×
0.4
×
1
×
100
K
×
1600
×
4
≈
0.12
c
m
4
\blacktriangleright AP=\frac{46.8\times 10^6}{2\times0.79\times0.4\times1\times100K\times1600\times4}\approx0.12cm^4
▶AP=2×0.79×0.4×1×100K×1600×446.8×106≈0.12cm4
▶
l
e
=
44
m
m
,
A
e
=
98
m
m
2
,
V
e
=
4310
m
m
3
,
A
L
=
3630
±
25
%
,
A
w
=
69.53
m
m
2
⇒
A
P
=
A
w
×
A
e
=
0.68
>
0.12
\blacktriangleright l_e=44mm,A_e=98mm^2,V_e=4310mm^3,A_L=3630\pm25\%,A_w=69.53mm^2\Rightarrow AP=A_w\times A_e=0.68>0.12
▶le=44mm,Ae=98mm2,Ve=4310mm3,AL=3630±25%,Aw=69.53mm2⇒AP=Aw×Ae=0.68>0.12
▶
t
o
n
m
a
x
=
D
m
a
x
f
s
w
=
0.49
100
k
=
0.49
×
1
0
−
5
s
\blacktriangleright t_{onmax}=\frac{D_{max}}{f_{sw}}=\frac{0.49}{100k}=0.49\times10^{-5}s
▶tonmax=fswDmax=100k0.49=0.49×10−5s
▶
I
i
n
a
v
g
=
52
130.04
≈
0.39
A
\blacktriangleright I_{inavg}=\frac{52}{130.04}\approx0.39A
▶Iinavg=130.0452≈0.39A
▶
I
p
k
p
=
0.39
(
1
−
0.4
2
)
×
0.49
=
1
A
\blacktriangleright I_{pkp}=\frac{0.39}{(1-\frac{0.4}{2})\times0.49}=1A
▶Ipkp=(1−20.4)×0.490.39=1A
▶
Δ
I
p
=
1
×
0.4
=
0.4
A
\blacktriangleright \Delta I_p=1\times 0.4=0.4A
▶ΔIp=1×0.4=0.4A
▶
I
R
M
S
p
=
D
m
a
x
(
I
p
k
p
2
−
I
p
k
p
Δ
I
p
+
Δ
I
p
3
)
≈
0.65
A
\blacktriangleright I_{RMSp}=\sqrt{D_{max}(I_{pkp}^2-I_{pkp}\Delta I_{p}+\frac{\Delta I_p}{3})}\approx0.65A
▶IRMSp=Dmax(Ipkp2−IpkpΔIp+3ΔIp)≈0.65A
▶
L
p
=
V
i
n
m
i
n
×
t
o
n
m
a
x
Δ
I
p
=
1.2
m
H
\blacktriangleright L_p=\frac{V_{inmin}\times t_{onmax}}{\Delta I_p}=1.2mH
▶Lp=ΔIpVinmin×tonmax=1.2mH
▶
N
p
=
V
i
n
m
i
n
×
t
o
n
m
a
x
A
e
×
B
m
=
130.04
×
4.9
×
1
0
−
6
0.98
×
1
0
−
4
×
1600
×
1
0
−
4
≈
41
\blacktriangleright N_p=\frac{V_{inmin}\times t_{onmax}}{A_e\times B_m}=\frac{130.04\times4.9\times10^{-6}}{0.98\times 10^{-4}\times 1600\times 10^{-4}}\approx41
▶Np=Ae×BmVinmin×tonmax=0.98×10−4×1600×10−4130.04×4.9×10−6≈41
▶
N
s
=
N
p
n
≈
39
\blacktriangleright N_s=\frac{N_p}{n}\approx39
▶Ns=nNp≈39
▶
V
r
=
V
i
n
m
i
n
×
D
m
a
x
1
−
D
m
a
x
≈
124.94
V
\blacktriangleright V_r=\frac{V_{inmin}\times D_{max}}{1-D_{max}}\approx124.94V
▶Vr=1−DmaxVinmin×Dmax≈124.94V
▶
n
s
=
V
r
V
r
+
V
F
≈
9.43
\blacktriangleright n_s=\frac{V_r}{V_r+V_F}\approx9.43
▶ns=Vr+VFVr≈9.43
▶
N
s
1
=
N
p
n
s
≈
4
\blacktriangleright N_{s1}=\frac{N_p}{n_s}\approx4
▶Ns1=nsNp≈4
▶
l
g
=
0.4
π
×
4
1
2
×
0.98
×
1
0
−
8
0.0012
−
4.4
2300
≈
0.015
c
m
\blacktriangleright l_g=\frac{0.4\pi\times 41^2\times0.98\times10^{-8}}{0.0012}-\frac{4.4}{2300}\approx0.015cm
▶lg=0.00120.4π×412×0.98×10−8−23004.4≈0.015cm
▶
I
p
k
s
=
P
o
η
×
V
i
n
m
i
n
×
D
m
a
x
+
Δ
I
p
2
≈
1.09
A
\blacktriangleright I_{pks}=\frac{P_o}{\eta\times V_{inmin}\times D_{max}}+\frac{\Delta I_p}{2}\approx1.09A
▶Ipks=η×Vinmin×DmaxPo+2ΔIp≈1.09A
▶
I
a
c
p
=
I
R
M
S
1
−
D
m
a
x
≈
0.46
A
\blacktriangleright I_{acp}=I_{RMS}\sqrt{1-D_{max}}\approx0.46A
▶Iacp=IRMS1−Dmax≈0.46A
▶
B
m
a
x
=
L
(
μ
H
)
×
I
p
k
s
A
e
(
m
m
2
)
×
N
p
≈
0.33
T
<
0.38
T
(
P
C
40
)
\blacktriangleright B_{max}=\frac{L(\mu H)\times I_{pks}}{A_e(mm^2)\times N_p}\approx0.33T<0.38T(PC40)
▶Bmax=Ae(mm2)×NpL(μH)×Ipks≈0.33T<0.38T(PC40)
▶
Δ
=
6.61
f
s
w
≈
0.2
m
m
\blacktriangleright \Delta=\frac{6.61}{\sqrt f_{sw}}\approx0.2mm
▶Δ=fsw6.61≈0.2mm
▶
S
p
=
I
R
M
S
p
j
≈
0.016
m
m
2
→
d
p
≈
0.23
m
m
<
2
Δ
\blacktriangleright S_p=\frac{I_{RMSp}}{j}\approx0.016mm^2\rightarrow d_p\approx0.23mm<2\Delta
▶Sp=jIRMSp≈0.016mm2→dp≈0.23mm<2Δ
▶
S
s
1
=
P
o
1
V
o
1
×
j
≈
0.17
m
m
2
→
d
s
1
≈
0.17
m
m
<
2
Δ
\blacktriangleright S_{s1}=\frac{P_{o1}}{V_{o1}\times j}\approx0.17mm^2\rightarrow d_{s1}\approx0.17mm<2\Delta
▶Ss1=Vo1×jPo1≈0.17mm2→ds1≈0.17mm<2Δ
▶
S
s
2
=
P
o
2
V
o
2
×
j
≈
0.04
m
m
2
→
d
s
2
≈
0.11
m
m
<
2
Δ
\blacktriangleright S_{s2}=\frac{P_{o2}}{V_{o2}\times j}\approx0.04mm^2\rightarrow d_{s2}\approx0.11mm<2\Delta
▶Ss2=Vo2×jPo2≈0.04mm2→ds2≈0.11mm<2Δ
▶
l
a
v
g
=
2
π
×
10.65
2
≈
33.4
m
m
=
35
m
m
\blacktriangleright l_{avg}=2\pi\times\frac{10.65}{2}\approx33.4mm=35mm
▶lavg=2π×210.65≈33.4mm=35mm
▶
l
p
=
35
×
41
≈
1.435
m
\blacktriangleright l_p=35\times 41\approx1.435m
▶lp=35×41≈1.435m
▶
R
d
c
p
=
ρ
C
u
×
l
p
S
p
=
0.2
Ω
\blacktriangleright R_{dcp}=\frac{\rho_{Cu}\times l_p}{S_p}=0.2\Omega
▶Rdcp=SpρCu×lp=0.2Ω
▶
R
a
c
≈
1.4
Ω
\blacktriangleright R_{ac}\approx1.4\Omega
▶Rac≈1.4Ω
▶
l
s
1
=
35
×
39
≈
1.365
m
\blacktriangleright l_{s1}=35\times 39\approx1.365m
▶ls1=35×39≈1.365m
▶
R
s
1
≈
0.273
Ω
\blacktriangleright R_{s1}\approx0.273\Omega
▶Rs1≈0.273Ω
▶
l
s
2
=
6
×
35
≈
0.19
m
\blacktriangleright l_{s2}=6\times 35\approx0.19m
▶ls2=6×35≈0.19m
▶
R
s
2
≈
0.03
Ω
\blacktriangleright R_{s2}\approx0.03\Omega
▶Rs2≈0.03Ω
k
w
i
n
d
o
w
s
×
A
w
≥
π
×
N
p
×
R
p
2
+
π
×
N
s
1
×
R
s
1
2
+
π
×
N
s
2
×
R
s
2
2
⇒
27.812
>
15
√
k_{windows}\times A_{w}\ge \pi\times N_p\times R_p^2+\pi\times N_{s1}\times R_{s1}^2+\pi\times N_{s2}\times R_{s2}^2\Rightarrow 27.812>15\surd
kwindows×Aw≥π×Np×Rp2+π×Ns1×Rs12+π×Ns2×Rs22⇒27.812>15√
▶
P
d
c
=
I
R
M
S
p
2
×
R
p
\blacktriangleright P_{dc}=I_{RMSp}^2\times R_p
▶Pdc=IRMSp2×Rp
▶
P
a
c
=
I
a
c
p
2
×
R
p
\blacktriangleright P_{ac}=I_{acp}^2\times R_p
▶Pac=Iacp2×Rp
▶
P
w
i
n
d
≈
0.7
W
\blacktriangleright P_{wind}\approx0.7W
▶Pwind≈0.7W
▶
p
c
v
=
420
K
W
/
m
3
(
100
K
H
z
,
100
°
C
)
\blacktriangleright p_{cv}=420KW/m^3(100KHz,100°C)
▶pcv=420KW/m3(100KHz,100°C)
▶
P
c
o
r
e
=
420
×
4310
×
1
0
−
9
=
1.9
W
\blacktriangleright P_{core}=420\times 4310\times10^{-9}=1.9W
▶Pcore=420×4310×10−9=1.9W
▶
P
l
o
s
s
=
P
w
i
n
d
+
P
c
o
r
e
\blacktriangleright P_{loss}=P_{wind}+P_{core}
▶Ploss=Pwind+Pcore
▶
Δ
T
≈
800
×
P
l
o
s
s
34
A
e
(
c
m
2
)
×
A
w
(
c
m
2
)
\blacktriangleright \Delta T\approx\frac{800\times P_{loss}}{34\sqrt{A_e(cm^2)\times A_w(cm^2)}}
▶ΔT≈34Ae(cm2)×Aw(cm2)800×Ploss
2022-5-24 21:51:25
反激电路中磁性元器件2_反激变压器
于 2022-05-24 21:53:00 首次发布