AC 800PEC是将ABB ControlIT的系统设计能力与MATLAB®/Simulink®的控制和模拟能力相结合的完美方式。复杂控制算法(如模型预测控制)的快速实现减少了开发周期和成本。此外,该系统对未来的技术持开放态度。AC 800PEC软件在三个性能级别上的实现提供了一系列特殊的控制和通信功能:
级别1:系统工程(ControlIT)ABB的ControlIT支持所有5种IEC61131-3编程语言,并使用ABB的control Builder作为编程工具。这是系统工程师实现功能的水平,这些功能不需要高速性能,但需要快速轻松地适应特定项目。AC 800PEC控制器也可以完全集成到ABB的800xA自动化系统中。
第2级:产品与控制开发(MATLAB/Simulink™) 快速闭环控制应用程序是使用MATLAB®/Simulink®设计的。C代码是使用MathWorks®的Real Time Workshop®自动生成并下载到嵌入式设备的。通常,控制开发人员将在这个级别上实现控制、保护、状态机和其他功能。
第3级:通信和快速逻辑(VHDL)用VHDL编程极快的进程。协议和一些需要极短循环时间的控制逻辑在这个级别上实现。标准化任务可用作固件模块,应用程序开发人员不可访问。
The upgrade and transformation of EWS, also known as the engineer workstation, is used for offline configuration and online monitoring and adjustment of the Infi-90 system, and is the core equipment of the control system. Due to years of use and long-term uninterrupted operation, some components have aged, leading to slow communication speed, error message prompts, and bad hard drive channels, resulting in data being unable to be read correctly or even completely unusable, causing a significant impact on production. In addition, the original operating system required inputting commands from the keyboard during daily monitoring and configuration modification, especially when writing programs, which became very cumbersome. After analysis and demonstration, it has been achieved to replace imported models with domestic models and upgrade from DOS version to Window version. After the transformation, the operation is convenient and fast, and the performance is stable and the effect is good until now.
With the extension of usage time, the parallel connection of the contacts of the intermediate relay gradually leads to equipment shutdown due to poor contact of the intermediate relay contacts. For example, the cement grinding head rare station stops after running for three to five minutes, repeatedly. Upon inspection from weak to strong current, no major issues were found. It is suspected that the normally open contacts used for driving in the intermediate relay were not in contact, and only one pair of normally open contacts was used for the three pairs at that time. To reduce costs and increase reliability, three pairs of normally open contacts are used in parallel, and the fault phenomenon disappears and the operation is normal.
Install isolators for analog input signals. Most analog signals enter the AI submodule through the terminal board of the transmitter, and the transmitter is directly connected to the strong current. This often leads to the phenomenon of a certain channel or even the entire module being burned out due to the series connection of high voltage. Additionally, shielding cables cannot completely eliminate interference between analog signals. Therefore, install isolators before entering the AI signal into the terminal board. When selecting an isolator, it is not only important to pay attention to the type of input/output signal, but also to match the input impedance and load capacity of the isolator to avoid attenuation of the transmission signal. To ensure neat and beautiful wiring and convenient maintenance, a matching terminal board is used, and the isolator is directly inserted on the terminal board. This improvement has played a protective role in the module and increased its service life.