256细分步进电机驱动器-带堵转检测

做液位时候10X10板子中同时设计了一款步进电机驱动,为了省30块,买了¥150的台锯,用着还真顺手!

选型时候的初衷是:我需要一个高细分(>32)带堵转检测,大电流的驱动IC

 

 

B站演示视频:

https://b23.tv/av50957854

 

题外话:

堵转检测还有一个方案是,采样-分压(或放大)-比较,比较电压可以单片机DAC输出或者用可调电阻分压得到,这是Microchip官方设计中的方案,堵转期间比较器输出端持续输出高电平,再软件判断堵转。

之前有人提出了用STM32的ADC采集采样电阻上的电压以此判断堵转,就是要侦测步进电机相电流畸变!理论可行只是难以实现,连示波器都看不清的波形普通ADC怎么实现,更别说片上ADC了,况且步进控制器输出到电机相线上的电压并不是连续线性的,而是离散的。

100M示波器测试采样电阻上的电压是这样的:

TMC步进芯片手册上,使用电流探头看到的波形:

这是某网友看到的波形:

目前我手头的驱动器还真看不到这样的水平,除非过度使用示波器的数字滤波,不过这样的话失真严重……

 

总结:

好像我一个电机控制板上也做不出Rigol的示波器吧……做出来也不能配个电流探头……配个电流探头我怎么做数据分析……

 

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ATIONS Compatible Design Upgrade 3D Printers Printers, POS Office and home automation Textile, Sewing Machines CCTV, Security ATM, Cash recycler HVAC Battery Operated Equipment FEATURES AND BENEFITS 2-phase stepper motors up to 2.8A coil current (peak), 2A RMS STEP/DIR Interface with 4, 8, 16 or 32 microstep pin setting Smooth Running 256 microsteps by MicroPlyer™ interpolation StealthChop2™ silent motor operation SpreadCycle™ highly dynamic motor control chopper StallGuard4™ load and stall detection for StealthChop CoolStep™ current control for energy savings up to 75% Low RDSon, Low Heat-Up LS 170mΩ & HS 170mΩ (typ. at 25°C) Voltage Range 4.75… 28V DC Low Power Standby to fit EUP or for battery operation Internal Sense Resistor option (no sense resistors required) Passive Braking, Freewheeling, and automatic power down Single Wire UART & OTP for advanced configuration options Integrated Pulse Generator for standalone motion Full Protection & Diagnostics Choice of QFN and HTSSOP package for best fit DESCRIPTION The TMC2209 and TMC2226 are ultra-silent motor driver ICs for two phase stepper motors. TMC2209 pinning is compatible to a number of legacy drivers as well as to the TMC2208. TRINAMICs sophisticated StealthChop2 chopper ensures noiseless operation, maximum efficiency and best motor torque. Its fast current regulation and optional combination with SpreadCycle allow highly dynamic motion while adding. StallGuard for sensorless homing. The integrated power MOSFETs handle motor currents up to 2A RMS with protection and diagnostic features for robust and reliable operation. A simple to use UART interface opens up tuning and control options. Store application tuning to OTP memory. Industries’ most advanced STEP/DIR stepper motor driver family upgrades designs to noiseless and most precise operation for cost-effective and highly competitive solutions. Step/Dir Drivers for Two-Phase Bipolar Stepper Motors up to 2.8A peak – StealthChop™ for Quiet Movement – UART Interface Option – Sensorless Stall

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